• Title/Summary/Keyword: Shaft Straightening

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Development of Shaft Straightening Machine with Springback Observer (스프링백 관측기를 이용한 축교정기 개발)

  • 안중용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.22-30
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    • 1996
  • In order to compensate for out-of-straightness of shafts, an automatic straightening process composed of an automatic measuring module, an automatic control unit and operating softwares was developed with a hydraulic press. The out-of-sraightness of each shaft was measured automatically in the measuring stage. An optimal pressure point was determined to minimize TIR value of the shaft according to press count of 3-points bending process. In the geometric adaptive control procedure, punch stroke and springback of the shaft were predicted by an observer using on-line measured values of press force and deflection amount I each press count. An automatic straightening machine was realized with the measuring module, the GAC module, PLD, IBM-PC and the operating software on the hydraulic press. the validity of the proposed straightening process was confirmed through a series of experiments with cam shafts.

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Design of a Geometric Adaptive Straightness Controller for Shaft Straightening Process (축교정을 위한 기하학적 진직도 적응제어기 설계)

  • Kim, Seung-Cheol;Jeong, Seong-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2451-2460
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    • 2000
  • In order to minimize straightness error of deflected shaft, a geometric adaptive straightness controller system is studied. A multi-step straightening and a three-point bending process have been developed for the geometric adaptive straightness controller. Load-deflection relationship, on-line identification of variations of material properties, on-line springback prediction, and real-time hydraulic control methodology are studied for the three-point bending process. By deflection pattern analysis and fuzzy self-learning method in the multi-step straightening process, a straightening point and direction, desired permanent deflection and supporting condition are determined. An automatic straightening machine has been fabricated for rack bars by using the developed ideas. Validity of the proposed system is verified through experiments.

Design of Geometric Adaptive Controller for the Shaft Straightening Machine (축교정기용 기하학적 적응제어기 설계)

  • 안중용;안동철;김승철;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.623-627
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    • 1995
  • This paper deals with the process which automatically straightens the shaft whose straightness is over the tolerance. The developed straightening process is composed of the measuring module and the control module. In the measuring module, the deflection of each measuring point is automatically measured, and the press point and the reference press stroke is determined. In the control module, the springback is predicted by the observer using the calculated reference press stroke and on-line-measured force and deflection. Through a series of experiments, the validity of the proposed process was verified.

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Automatically Bending Process control for Shaft Straightening Machine (축교정기를 위한 자동굽힘공정제어기 설계)

  • 김승철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.54-59
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    • 1998
  • In order to minimize straightness error of deflected shafts, a automatically bending process control system is designed, fabricated, and studied. The multi-step straightening process and the three-point bending process are developed for the geometric adaptive straightness control. Load-deflection relationship, on-line identification of variations of material properties, on-line springback prediction, and studied for the three-point bending processes. Selection of a loading point supporting condition are derved form fuzzy inference and fuzzy self-learning method in the multi-step straighternign process. Automatic straightening machine is fabricated by using the develped ideas. Validity of the proposed system si verified through experiments.

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Adaptive Three-Point Bending Controller Through Real-Time Springback Estimation for Beams (실시간 스프링백 예측을 통한 보의 3점굽힘 적응제어기 설계)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.62-68
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    • 2000
  • In order to automate straightening process of deflected beams an adaptive three-point bending controller is studies which estimates and controls springback of beams under three-point bending. An analytical load-deflection model for three-point bending of beams with circular cross sections is derived nondimensionally. In spite of variation of material and process parameters this model can be applied to springback estimation by measuring real-time values of reactive load and deflection of the beam. A hydraulic punch stroke controller is designed to take real-time controls of the permanent deflection of the beam. The validity of the proposed system is verified through experiments.

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Effects of Kneading Concentration on Characteristics of HwBKP Fibers (니딩 처리 시 지료농도에 따른 활엽수표백크라프트펄프의 섬유특성 변화)

  • Seo, Ji-Hye;Choi, Kyoung-Hwa;Cho, Byoung-Uk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.4
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    • pp.54-59
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    • 2015
  • In this study, effects of kneading concentration on characteristics of hardwood bleached kraft pulp (HwBKP) fibers were elucidated. A laboratory two-shaft kneader was utilized for kneading. Kneading concentration was varied in the range of 15-30% (w/w) and the number of kneading treatment was adjusted between 0 and 6 passes. It was found that kneading concentration influenced fiber characteristics. At 15% of pulp concentration, fiber length slightly increased with increasing the number of kneading passes, while other morphological properties such as fiber width and curl decreased: fiber straightening occurred. In addition, the increase in WRV and the decrease in CSF were the largest at 15% kneading concentration, meanings that fibrillation mainly occurred. In contrast, at higher kneading concentration exceeding 20%, fiber deformation like curl was mainly occurred. Also, at kneading concentration of 20% and 30%, fiber length decreased with the number of kneading passes while other morphological properties such as fiber width, and WRV increased. Severe fiber entanglement was found at 30% kneading, which shall be removed during papermaking.

Wind Tunnel Wall Interference Correction Method for Helicopter Rotor Tests with Closed and open Test Sections (헬리콥터 로터의 폐쇄형 및 개방형 풍동시험 벽면효과 보정기법 연구)

  • Lee, Hyeon-Jung;Jang, Jong-Youn;Lee, Seung-Soo;Kim, Beom-Soo;Song, Keun-Woong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.7
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    • pp.621-627
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    • 2008
  • Aerodynamic data measured in a wind tunnel has inevitable errors due to the presence of the wind tunnel walls. These unwanted interference effects must be corrected for the wall interference free aerodynamic data. Streamline curvature effects are caused by straightening of streamlines due to wind tunnel walls. Classical Glauert's correction method that is a standard method for fixed wing aircraft is not suitable for rotary wing aircraft. In this paper, Heyson's correction method of which wake model is compatible with rotors is used to correct the rotor shaft angle as well as the dynamic pressure. The results of Heyson's method are compared with Glauert's correction method.