• Title/Summary/Keyword: Shaft Length

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The Effect of the Gap of Spline on the Deflection of Propeller Shaft (스플라인의 공차가 프로펠러 샤프트의 처짐에 미치는 영향)

  • Han, Dong-Seop;Lee, Seong-Wook;Kim, Yong;Han, Geun-Jo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.172-174
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    • 2007
  • A propeller shaft is the device which is used to transmit the power between two shafts in a vehicles, an industrial machinery, etc. The end of spline is worm due to the deflection of the propeller shaft, and a lifetime of it is reduced, because it for industrial machinery has the length of 2,500 mm, the weight of $300\;kg_{f},$ and the sliding distance of $\pm250\;mm.$ Accordingly in this study we analyzed the effect of the gap of spline on the deflection of a propeller shaft carrying out the finite element analysis, in order to determine the proper gap of spline to minimize the deflection of it. We adopt 10-kinds of gap of spline from 0.05 mm to 0.5 mm at interval of 0.05 mm as the design parameter for the finite element analysis and the centrifugal force as the load condition.

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THE DESIGN ON A WHEEL BALANCER BY THE LOAD HANDLING GUIDELINES (하중을 고려한 인간 공학적 휠 밸런스 설계)

  • 양성모
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.50-54
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    • 1999
  • In the process of designing a wheel balancer an ergonomic evaluation model has shown that manual tire handling onthe machine was often the major problem, The root of the problem lay in the design of machine's shaft which is influenced by the opeative handling task. Several methods were reviewed for determining the correct shaft' sizes but the Revised NIOSH Equation and the Lifting Stress Calculator were found to be the only suitable models for this study. An application of these mathematical models has shoed that the shaft length and the shaft height were the most critical measurement By analyzing these conclusion s the correct shaft size parameters became clearly defined.

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Performance Characteristics of the Automotive TDS (Tube Drive Shaft) by the Rotary Swaging Process (로터리 스웨이징 공정으로 성형된 자동차 중공 드라이브샤프트의 성능특성 연구)

  • 임성주;이낙규;나경환;이지환
    • Transactions of Materials Processing
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    • v.12 no.7
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    • pp.654-661
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    • 2003
  • A monobloc TDS(Tube Drive Shaft) has been developed by using the rotary swaging process which is one of the incremental forming process. In order to estimate the developed TDS performance characteristics such as natural frequency, strength, stiffness and mass, finite element analysis has been carried out using commercial software, MSC/NASTRAN. The calculated performance characteristics have been compared with analysis results of SDS(Solid Drive Shaft) to know how much improve the performance characteristics. Also the sensitivity analyses of design parameters for the tube length and diameter have been performed. From the analysis results, it was found that the TDS allowed for a high frequency and could be designed to be much lighter than SDS. This advantage can give possibility to tune the NVH (Noise-Vibration-Harshness) characteristics.

Rotordynamics Design Sensitivity Analysis of an APU Gas Turbine having a Spline Shaft Connection (스플라인-축 연결을 갖는 보조동력장치 가스터빈의 로터다이나믹 설계민감도 해석)

  • Lee, An-Sung;Ha, Jin-Woong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.593-598
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    • 2000
  • In this paper the critical speed analysis and design sensitivity investigation are carried out with an APU(auxiliary power unit) gas turbine having a spline shaft connection. The DDM(direct differential method) is directly applied to formulate the critical speed design sensitivity problem of a general nonsymmetric-matrix rotor-bearing system. The design sensitivity analysis have shown that the critical speed change rate to the support modeling of the spline shaft connection point is extremely negligible, and thereby its design uncertainty is lifted. It has also been confirmed that the critical speeds up to the 4th are not sensitive to the design stiffness coefficients of 4-main bearings or supports, including two air foil bearings. Further, the critical speed change rate to the shaft-element length have shown quantitatively that the spline shaft has some limited influence on the 4th critical speed.

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A Study on the Vibration Characteristic of Slip-In Tube Propeller Shaft in FR Automobile (후륜 구동 자동차의 슬립 인 튜브 프로펠러 샤프트의 진동특성에 관한 연구)

  • Lee, H.J.;Hwang, J.H.;Kim, S.S.;Byun, J.M.;Kim, E.Z.;Cha, D.J.;Kang, S.W.;Byun, W.Y.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.309-313
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    • 2006
  • Many researchers have studied on the lightness of automobile. These researches are such as a body shell, sub frame, fuel tank, engine etc. The transmission Part is a magnitude one in the aspect of weight. A drive shaft (propeller shaft) transmits the engine power to rear differential gear assembly. It is used in the compact car that is a single drive shaft. But in the case of long body cars such as SUV (Sports Utility Vehicle), truck and large vehicle, two or three divided drive shaft are used to prevent the vibration damage from a drive shaft that has been taken high torsion and rotation. This multi-divided drive shaft structure is so heavy because it is assembled by yoke, center bearing and solid spline axis. When the rear axle move up and down, the spline shaft adjust the variation of a length between the transmission and rear axle gearbox. In this paper, it is studied in the experimental method that is a bending vibration characteristic of slip in tube shaped propeller shaft. This type propeller shaft is developed to combine the spline axis with drive shaft and can be light in weight of transmission part.

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DDM Rotordynamic Design Sensitivity Analysis of an APU Turbogenerator Having a Spline Shaft Connection

  • Lee, An-Sung;Ha, Jin-Woong
    • Journal of Mechanical Science and Technology
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    • v.17 no.1
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    • pp.57-63
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    • 2003
  • An eigenvalue design sensitivity formulation of a general nonsymmetric-matrix rotor-bearing system is devised. using the DDM (direct differential method). Then, investigations on the design sensitivities of critical speeds are carried out for an APU turbogenerator with a spline shaft connection. Results show that the dependence of the rate of change of the critical speed on the stiffness changes of bearing models of spline shaft connection points is negligible, and thereby their modeling uncertainty does not present any problem. And the passing critical speeds up to the 4th critical speed are not sensitive to the design stiffness coefficients of four main bearings. Further, the dependence of the rate of change of the critical speed on the shaft-element length changes shows quantitatively that the spline shaft has some limited influence on the 4th critical speed but no influence on the 1st to 3rd critical speeds. With no adverse effect from the spline shaft, the APU system achieves a critical speed separation margin of more than 40% at a rated speed of 60,000 rpm.

Optimal Location Issue on both Supporting Bearing and Unbalance Mass of the Balance Shaft Module in a Inline 4-Cylinder Engine (직렬 4기통 엔진용 밸런스 샤프트 모듈의 불평형 질량 및 베어링 위치 선정)

  • Lee, Dong-Won;Kim, Chan-Jung;Bae, Chul-Yong;Lee, Bong-Hyun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.4
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    • pp.1-7
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    • 2010
  • Large quantity of bending deformation as well as irregular rotating torque fluctuation are the main struggles of the balance shaft module during a high speed rotation. Since two issues are much sensitive to the location of both supporting bearing and unbalance mass at a balance shaft, it is recommended to construct a design strategy on balance shaft at the early stage so as to save developing time and effort before approaches to the detailed design process. In this paper, an optimal design formulation is proposed to minimize the elastic strain energy due to bending as well as the kinematic energy of polar moment of inertia in rotation. Case studies of optimal design are conducted for different mass ratio as well as linear combination of objective function and its consequence reveals that global optimum of balance shaft model is existed over possible design conditions. Simulation shows that best locations of both supporting bearing and unbalance are globally 20% and 80%, respectively, over total length of a balance shaft.

Analysis of queuing mine-cars affecting shaft station radon concentrations in Quzhou uranium mine, eastern China

  • Hong, Changshou;Zhao, Guoyan;Li, Xiangyang
    • Nuclear Engineering and Technology
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    • v.50 no.3
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    • pp.453-461
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    • 2018
  • Shaft stations of underground uranium mines in China are not only utilized as waiting space for loaded mine-cars queuing to be hoisted but also as the principal channel for fresh air taken to working places. Therefore, assessment of how mine-car queuing processes affect shaft station radon concentration was carried out. Queuing network of mine-cars has been analyzed in an underground uranium mine, located in Quzhou, Zhejiang province of Eastern China. On the basis of mathematical analysis of the queue network, a MATLAB-based quasi-random number generating program utilizing Monte-Carlo methods was worked out. Extensive simulations were then implemented via MATALB operating on a DELL PC. Thereafter, theoretical calculations and field measurements of shaft station radon concentrations for several working conditions were performed. The queuing performance measures of interest, like average queuing length and waiting time, were found to be significantly affected by the utilization rate (positively correlated). However, even with respect to the "worst case", the shaft station radon concentration was always lower than $200Bq/m^3$. The model predictions were compared with the measuring results, and a satisfactory agreement was noted. Under current working conditions, queuing-induced variations of shaft station radon concentration of the study mine are not remarkable.

Developing a Computer Program for the Design of Marine Diesel Engine Shafting (디이젤기관 추진축계 설계를 위한 전산프로그램 개발에 관한 연구)

  • 김영만;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.1
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    • pp.37-48
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    • 1984
  • For the designing propulsion shafting of ship, shaft diameters are usually calculated according to the Society's rules and other scantlings such as a shaft length, coupling and taper parts, etc., are decided according to calculated diameters. And then, the torsional vibration, the lateral vibration and shaft alignment should be reviewed to check whether the resonance points of torsional or lateral vibration appear within the normal operating speed range and the shaft alignment is reasonable. If the results of calculations are unsatisfactory, this process should be repeated until the final condition is determined and the process of this work takes much time to carry out. To simplify the above tedious processes, authors have developed a computer program to fulfill the above design processes at once. This program takes aim at reducing the manual calculating work associated with the propulsion shafting of ship. To confirm the availability of developed computer program, several propulsion shaftings which are driven by diesel engines, have been analysed. The results calculated by authors developed computer program show comparatively good agreements with those of the actual propulsion shafting.

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A Study on Hull Deflection and Shaft Alignment Interaction in VLCC

  • Lee Yong-Jin;Kim Ue-Kan
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.7
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    • pp.785-794
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    • 2005
  • Modern ship hulls of large oil carriers and container carrers have become more flexible with scantling optimization and increase in ship length. On the other hand. as the demand for power has increased with the ship size. shaft diameters have become larger and stiffer. Consequently. the alignment of the propulsion system has become more sensitive to hull girder deflections. resulting in difficulties in analyzing the alignment and conducting the alignment procedure. Accordingly. the frequency of shaft alignment related bearing damages has increased significantly in recent years. The alignment related damages are mostly attributed to inadequate analyses. changes in the design of the vessel. shipyards' practices in conducting the alignment. and a lack of well defined analytical criteria. The hull deflections should be considered at the design stage to minimize the bearing damage caused by hull deflection. Hull deflections can be estimated by analytical approach and reverse calculation using the measured data. The hull girder deflection analysis using the reverse calculation will be introduced in this paper.