• 제목/요약/키워드: Set Screw

검색결과 74건 처리시간 0.022초

화학적 초미세 발포 사출성형을 이용한 에어컨 드레인 펜의 공정 최적화에 대한 연구 (A study on the process optimization of microcellular foaming injection molded air-conditioner drain pen)

  • 김주권;곽재섭;김준민;이준한;김종선
    • Design & Manufacturing
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    • 제11권2호
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    • pp.1-8
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    • 2017
  • In this study, we applied microcellular foaming injection molding process to improve the performance of system air-conditioner drain fan which had been produced by injection molding process and studied the optimization of process conditions through 6-sigma process and response surface method (RSM) to reduce weight and deformation of products. Additive type, melt temperature, mold temperature, and injection screw shape were selected as the factor affecting the weight and deformation of the products by carrying out analysis of trivial many through ANOVA and design of experiment (DOE) method. Among the effect factor, we set the addictive type to Long G/F and screw shape to foaming screw which had the highest level of weight reduction and deformation reduction. The amount of foaming agent gas was set at 60 ml, which was the limit beyond which the weight of product did not decrease any more. For melt temperature and mold temperature, we studied the conditions where both weight and deformation were minimized using the RSM. As a result, we set the melt temperature to $250^{\circ}C$, fixed mold temperature to $20^{\circ}C$, and moving mold temperature to $40^{\circ}C$. The improvement effect was analyzed by appling the selected optimal conditions to the production process using the microcellular foaming injection molding. The results showed that the mean weight of product was measured to be 1,420g which was 19% lower than that measured in the current process. The standard deviations of the weights were found to be similar to those in the current process and it showed a low dispersion. The mean deformation was measured to be 0.9237mm, which represented a 57% reduction compared to the mean deformation in the current process, and the standard deviation decreased from 0.3298mm to 0.1398mm. Moreover, we analyzed the process capability for deformation, and the results showed that the short-term process capability increased from 2.73 to 6.60 which was even higher than targeted level of 6.0.

대화식 전문가 CAD S/W 개발을 위한 Case-Building 기법 연구 및 구현 (Development of case-building algorithm for interactive and expert CAD technology)

  • 류갑상;신중호
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1987년도 한국자동제어학술회의논문집; 한국과학기술대학, 충남; 16-17 Oct. 1987
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    • pp.273-276
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    • 1987
  • This paper presents a case-building algorithm which can control the design variables of which some variables are designated as the input (known) variables and the remainders are defined as the output (unknown) variables. The case-building algorithm can enhance the design ability by categorizing design case automatically. Common CAD programs for analysis and design of machine elements use a case-selection technique where a programmer set initially a few of design cases and users can only choose one of given cases. This paper also demonstrates the case-building algorithm by applying into CAD programs for power-screw design.

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압출성형공정 퍼지제어기의 모의실험 (Simulation of Fuzzy Logic Controller for Food Extrusion Process)

  • 이승주;원치선;한억;목철균;이병상
    • 한국식품과학회지
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    • 제27권2호
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    • pp.164-169
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    • 1995
  • 퍼지 이론을 적용하여 압출성형공정을 제어하는 모의실험을 수행하였다. 압출물의 두께(팽화율)가 측정변수로 피드백 입력되고 퍼지제어기를 통하여 스크류 회전속도의 set point가 출력되었다. 얻어진 set point로 가상의 압출성형기가 작동하여 또 다른 두께값이 측정값으로 입력되었다. 이와같은 일련의 과정이 반복되면서 최종적으로 원하는 두께값을 얻을 수 있었고 피지제어기의 알고리즘은 압출성형 전문가로부터 얻어진 기본 법칙을 이용하여 작성 하였다.

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경사진 바인더면의 드로우비드력을 측정하기 위한 모의실험장치 (An Angle-Binder Drawbead Simulator for Measuring Drawbead Forces on Inclined Binder Surface)

  • 양우호;최광용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.180-184
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    • 2009
  • A novel set of experimental test tooling for measuring pulling and holding forces for drawbeads on binders inclined at a wide range of angles is introduced. A mechanical design featuring a single load cell, a male-female draw bead set, translation and rotation degrees of freedom, and a screw-driven clamping system has been incorporated into a standard tensile test machine. On a real time basis, restraining and holding force data with respect to draw-in displacement may be directly downloaded into a PC for data processing. The proposed experimental system represents a significant breakthrough in drawbead simulation technology due to its relatively low cost, clever design, and versatility. The system is shown to yield excellent experimental data suitable for verifying theory and numerical model predictions.

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Comparison of high-resolution and standard zoom imaging modes in cone beam computed tomography for detection of longitudinal root fracture: An in vitro study

  • Taramsari, Mehran;Kajan, Zahra Dalili;Bashirzadeh, Parinaz;Salamat, Fatemeh
    • Imaging Science in Dentistry
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    • 제43권3호
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    • pp.171-177
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    • 2013
  • Purpose: The purpose of this study was to compare the efficacy of two imaging modes in a cone beam computed tomography (CBCT) system in detecting root fracture in endodontically-treated teeth with fiber posts or screw posts by selecting two fields of view. Materials and Methods: In this study, 78 endodontically-treated single canal premolars were included. A post space was created in all of them. Then the teeth were randomly set in one of 6 artificial dental arches. In 39 of the 78 teeth set in the 6 dental arches, a root fracture was intentionally created. Next, a fiber post and a screw post were cemented into 26 teeth having equal the root fractures. High resolution (HiRes) and standard zoom images were provided by a CBCT device. Upon considering the reconstructed images, two observers in agreement with each other confirmed the presence or absence of root fracture. A McNemar test was used for comparing the results of the two modes. Results: The frequency of making a correct diagnosis using the HiRes zoom imaging mode was 71.8% and in standard zoom was 59%. The overall sensitivity and specificity in diagnosing root fracture in the HiRes mode were 71.79% and 46.15% and in the standard zoom modes were 58.97% and 33.33%, respectively. Conclusion: There were no significant differences between the diagnostic values of the two imaging modes used in the diagnosis of root fracture or in the presence of root canal restorations. In both modes, the most true-positive results were reported in the post space group.

ABS/PC/POE 열가소성 복합재료의 특성평가 및 시뮬레이션을 통한 물리적 성능 예측 연구 (Characterization of ABS/PC/POE Thermoplastic Composites and Prediction of Mechanical Properties by Geometry Simulation)

  • 유성훈;이종혁;여동현;신용호;박종수;심지현
    • 한국염색가공학회지
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    • 제34권2호
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    • pp.117-126
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    • 2022
  • In this study, thermoplastic composites were manufactured using ABS(acrylonitrile butadiene styrene), PC(polycarbonate), and POE(polyolefin elastomer), which are thermoplastic plastics. Twin screw extruder and injection molding were used to manufacture thermoplastic composites. When the ABS/PC/POE thermoplastic composite material was manufactured, the POE mass fraction was set to 1 to 5 wt.%, and the thermal and mechanical properties according to the POE mass fraction were analyzed. Based on the physical properties of ABS/PC/POE, a 3D model in the form of an e-bike frame was created. After setting the boundary conditions, when an external load is applied, geometry simulation was performed to predict product performance. The ABS/PC/POE thermoplastic composite material exhibited the best physical properties when the mass fraction of POE was 3 wt.%. In the simulation results for the physical properties of the 3D model in the form of an e-bike frame, the best physical properties were shown when the mass fraction of POE was 2 ~ 3 wt.%. As a result, the manufacturing conditions for ABS/PC/POE thermoplastic composite materials were set, and research was conducted to reduce product development costs and development time.

학생들이 사용한 세 종류 NiTi file systems의 screw-in effect 비교 (Comparison of screw-in effect of three NiTi file systems used by undergraduates)

  • 오승희;박정길;허복;김현철
    • Restorative Dentistry and Endodontics
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    • 제31권6호
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    • pp.477-484
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    • 2006
  • 학생들이 사용한 세 가지 NiTi file systems (ProFile$^{(R)}$, Hero Shaper$^{(R)}$, K3$^{TM}$)을 사용하여 성형한 모형 근관의 apical terminus width를 비교하여 flute angle 및 pitch 혹은 radial land가 screw-in effect에 미치는 효과를 알아보고자 하였다. NiTi file의 사용 경험이 없는 부산대학교 치과대학 4학년 학생 50명이 세 종류의 NiTi file systems- Pro File$^{(R)}$ (Dentsply Maillefer, Ballaigues, Switzerland), K3$^{TM}$ (SybronEndo, Glendora, France), Hero Shaper$^{\circledR}$(Micromega, Besancon, France)-을 사용하여 각 system으로 하나의 근관씩, 모두 150 개의 레진 블락 근관모형 (Endo Training Bloc; Dentsply Maillefer, Ballaigues, Switzerland)을 16 : 1 감속 handpiece를 장착한 electric motor (Tecnika ATR, Pistola, Italy)를 사용하여 300 rpm의 속도에서 torque는 30 (Tecnikamotor setting value)으로 성형하였다. 스캐너로 근관 성형 전 후 이미지를 채득하여 중첩한 후 근단부의 최종 폭경을 측정하였다. 통계분석은 one-way ANOVA와 95% 신뢰도의 Scheffe's multiple range test로 사후 검증하였다. ProFile$^{(R)}$의 근관 성형 후 근단부의 폭이 Hero Shaper$^{(R)}$ and K3$^{TM}$에 비해 통계학적으로 유의하게 작았다. 본 연구의 결과에서 근단부의 과도한 확대가 variable pitch와 helical angle를 가진active file에 비해 con-stant pitch와 helical angle을 가짐에도 불구하고 radial land를 가진passive file에서 적게 나타났다. 이 결과로 추정해 볼 때, variable pitch와 helical angle보다는 근본적으로 radial land가 screw-in effect의 예방에 더 큰 역할을 하는 것으로 추정될 수 있다 따라서 NiTi file의 사용 경험이 없는 초심자의 경우 근단부 폭경의 유지능력이 좋은 ProFile$^{(R)}$의 사용이 추천된다.

골유착성 임프란트와 자연치를 이용한 고정성 국소의치에서 응력분산 및 충격흡수에 관한 유한요소법적 응력분석 (A FINITE ELEMENT STRESS ANALYSIS OF THE STRESS DISTRIBUTION AND THE SHOCK ABSORPTION IN AN OSSEOINTEGRATED IMPLANT-NATURAL TOOTH SUPPORTED FIXED PARTIAL DENTURE)

  • 정창모;이호용
    • 대한치과보철학회지
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    • 제30권4호
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    • pp.582-610
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    • 1992
  • The long-term success of any dental implant is dependent upon the optimization of stresses which occur during oral function and parafunction. Especially, it has been suggested that there is an unique set of problems associated with joining an osseointegrated implant and a natural tooth with a fixed partial denture. For this particular case, although many literatures suggest different ways to avoid high stress concentrations on the bone surrounding the implant under static and dynamic loading conditions, but few studies on the biomechanical efficacy of each assertion have been reported. The purpose of this investigation was to evaluate the efficacies of clinically suggested methods on stress distribution under static load and shock absorption under dynamic load, using two dimensional finite element method. In FEM models of osseointegrated implant-natural tooth supported fixed partial dentures, calculations were made on the stresses in surrounding bone and on the deflections of abutments and superstructure, first, to compare the difference in stress distribution effects under static load by the flexure of fastening screw or prosthesis, or intramobile connector, and second, to compare the difference in the shock absorption effects under dynamic load by intramobile connector or occlusal veneering with composite resin. The results of this analysis suggest that : 1. Under static load condition, using an implant design with fastenign screw connecting implant abutment and prosthesis or increasing the flexibility of fastening screw, or increasing the flexibility of prosthesis led to the .increase in height of peak stresses in cortical bone surrounding the implant, and has little effect on stress change in bone around the natural tooth. 2. Under static load condition, intramobile connector caused the substantial decrease in stress concentration in cortical bone surrounding the implant and the slight increase in stress in bone around the natural tooth. 3. Under dynamic load condition, both intramobile connector and composite resin veneering showed shock absorption effect on bone surrounding the implant and composite resin veneering had a greater shock absorption effect than intramobile connector.

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척추 융합 수술을 위한 삼차원 척추경 모델을 이용한 자동 수술 계획 시스템 (Automated Surgical Planning System for Spinal Fusion Surgery with Three-Dimensional Pedicle Model)

  • 이종원;김성민;김영수;정완균
    • 제어로봇시스템학회논문지
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    • 제17권8호
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    • pp.807-813
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    • 2011
  • High precision of planning in the preoperative phase can contribute to increase operational safety during computer-aided spinal fusion surgery, which requires extreme caution on the part of the surgeon, due to the complexity and delicacy of the procedure. In this paper, an advanced preoperative planning framework for spinal fusion is presented. The framework is based on spinal pedicle data obtained from CT (Computed Tomography) images, and provides optimal insertion trajectories and pedicle screw sizes. The proposed approach begins with safety margin estimation for each potential insertion trajectory that passes through the pedicle volume, followed by procedures to collect a set of insertion trajectories that satisfy operation safety objectives. The radius of a pedicle screw was chosen as 70% of the pedicle radius. This framework has been tested on 68 spinal pedicles of 8 patients requiring spinal fusion. It was successfully applied, resulting in an average success rate of 100% and a final safety margin of $2.44{\pm}0.51mm$.

하악골 시상골 골절단술시 MINIPLATE에 의한 RIGID FIXATION (RIGID FIXATION BY MINIPLATE IN THE MANDIBULAR SAGITTAL SPLITRAMUS OSTEOTOMY.)

  • 조병욱;이용찬;양용석;유하식
    • Maxillofacial Plastic and Reconstructive Surgery
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    • 제12권2호
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    • pp.48-54
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    • 1990
  • This is a report of 4 cases of the surgical correction of mandibular prognathism with chief complaint of mastication difficulty, facial asymmetry and protrusive chin. We performed sagittal spit ramus osteotomy for the prognathism, we used the repositioning plate for conserving the condylar segment into its original position and fixed the osteotomized bone segments rigidly with adjustable monocortical plate. Intermaxillary fixation was performed during 2 weeks. As a results, we found the following advantage. 1. Rigid fixation effect like the fixation by the tandem screw. 2. Decreased postoprative swelling. 3. It is needless to do the stab incision for the transbuccal set instrument. 4. It is more convenient to perform the rigid fixation in the monocortical plate method than screw technique.

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