• Title/Summary/Keyword: Set Screw

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A STUDY OF THE MULTI-ACTION FORGING DIE SET CONTROLLED BY THE SCREWS MECHANISM

  • Yang Jin-Bin;Fang Jue-Jung
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.198-201
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    • 2003
  • The multi-action forging process is one of developing directions of forging technologies. In this study, the multi-action die is designed and developed by the screws mechanism and the forging simulation is conducted by using plasticine to investigate the optimum conditions for the design of the screws. The results show the design variables are optimum when the diameter is 30 mm and the screw angle is $60^{\circ}$ for the upper screw rod and the outer diameter is 60 mm and the screw angle is $23.4^{\circ}$ for the lower screw tube. It makes the relative velocity between the upper punch and the die to be two to one, which is the expected condition. The material flow of the plasticine forgings is uniform. Therefore, it is feasible to use the screw set as the multi-action mechanism for controlling the movement of the multi-action forging die set.

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A Study on the determination of the initial torque in tightening set screw of the drum assembly in VCR (VCR Drum 조립체의 고정나사 체결 Torque 결정에 관한 연구)

  • Son, Young-Gap;Kim, Jae-Jung;Back, Seung-Jun;Chang, Seog-Weon;Ryu, Dong-Su
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.333-338
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    • 2000
  • This paper presents an experimental study and numerical thermal deformation analysis in the home appliance, Video Cassette Recorder. Analyzing the change axial force of a set screw according to the change of temperature in the drum assembly, we can determine the initial torque in tightening set screw. The torque will have the preload boss not be separated from the bearing. Also we conduct the fundamental experiment to constitute a boundary condition of the numerical analysis. With the result of this study, we can change the material of preload boss, copper, for aluminum.

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Screw machining system by use of rotational tool with Y axis off-set on a CNC turning center (Y축이 Off-Set된 회전공구를 사용한 스크류 가공시스템)

  • Choi, N.H.;Lee, W.K.;Ahn, J.H.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.809-813
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    • 2000
  • In this study, screw machining system by use of a rotational tool such as an end-mill or a face cutter with Y axis off-set on a CNC turing center was developed for quick machining. In this system, It was possible to use different tools for different processes, and by off-setting the tool in Y direction by calculated amount it was possible to avoid tool interference problem which could occur within the central area at the end of a tool. In addition, machining a screw with a helix of up to 3 different leads combined and with tapered minor diameter was possible.

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Pullout Capacity of Screw Anchor Piles Using Field Pull-out Tests (현장인발시험을 통한 Screw Anchor Pile의 인발저항특성)

  • Yoo, Chung-Sik;Kim, Dae-Hyun
    • Journal of the Korean Geotechnical Society
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    • v.30 no.1
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    • pp.5-16
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    • 2014
  • This paper presents the results of an investigation into the pullout characteristics of screw anchor pile using field pullout tests. A series of field pullout tests were performed on screw anchor piles with different geometric characteristics such as shaft and screw diameters. The results indicated that screw anchor piles exhibited significantly higher pullout capacities compared with the same diameter piles without screw. Also observed is that the set-up effect and the grouting significantly increase pullout capacities, although the magnitude of the increase depends on the ground condition. In addition the applicability of prediction methods for helical pile pullout capacity to screw anchor piles was also examined. The results are presented in such a way that the pullout characteristics of screw anchor piles with different installation conditions can be identified. Practical implications of the findings are discussed.

Development of The Screw Lead Measurement System (나사 리드 측정시스템 개발)

  • Choi, Jong-Guen;Choi, Hyeon-Cheol;Kim, Hyung-Sun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.7-13
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    • 2007
  • This study proposes a new screw measurement system that is capable of measuring the pitch or lead of a screw, which is one of the most important parameters representing the screw quality. There are various conventional methods for screw measurement including some mechanical and optical ones, but they can not be applied to measure the lead except the profiles or sizes. The newly suggested method is able to measure the pitch or lead directly. This is executed by scanning the thread with a digital probe while the target screw rotates. The devised measurement system is a integrated computer system which is composed of a stepping motor, a digital linear gauge and a chuck device for holding the measured screw. In order to operate the system effectively and conveniently, a computer program having graphical user interface facility is developed. Some experiments were done to prove the effectiveness of the system.

Mechanical Stability of TiN and DLC Coated Instrument of Pedicle Screw System (TiN 및 DLC 코팅된 척추경나사못시스템 수술기구의 기계적 안정성 분석)

  • Kang, Kwan-Su;Jung, Tae-Gon;Yang, Jae-Woong;Woo, Su-Heon;Park, Tea-Hyun;Jeong, Yong-Hoon
    • Journal of the Korean institute of surface engineering
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    • v.52 no.3
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    • pp.163-170
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    • 2019
  • Durability of instrument is one of the most important factor to ensure accurate treatment and decrease failure for the orthopedic surgical operation. Normally, a set-screw driver tip has been processed with hard coating for their higher durability and wear resistance. And several surface modification methods were obtained such as titanium nitride (TiN) coating, diamond like carbon coating, other nitriding, and etc. In this study, we have surface modified on set-screw driver tip with TiN and DLC, investigated whether the TiN and DLC coatings affect the mechanical properties and durability of the set-screw driver tip in the pedicle screw system. The surface morphologies were observed with scanning-electron microscopy (SEM), and the static/dynamic torsional properties were investigated with universal testing machine based on ASTM F543. Coating thickness of each coatings were commonly around $1^{\circ}C$. Static torsional stiffness, and ultimate torque values for DLC and TiN coated samples were significantly higher than those of non-coated sample by the pared T-test. Surface morphology of after the dynamic torsional test was more clean with less scratch or friction traces from DLC coating than that of TiN coating and non-coated sample.

An Experimental Study of Tension Properties on New Developed Up-Set Coupler (Up-Set Coupler 이음철근의 인장특성에 대한 실험적 연구)

  • Sim, Jong-Sung;Park, Cheol-Woo;Kang, Tae-Sung;Kim, Tae-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.109-115
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    • 2008
  • As structures are getting super-rise and large-sized, introducing the construction methods such as prefabrication of bar-meshes and complex method are being actively discussed to pursue the high quality of reinforced concrete, the simplification of field works, and the reduction of duration, as well as the study on how to connect reinforcing rods, which occurs while applying the same methods, is in progress Also, the pressure welded joint is a kind of method that heats the ends of reinforced bars locally and joint them, and after the pressure welding, the vulnerable part in the reinforced bar occur. Thus, in the construction field, the throughout quality control is necessary because of the delayed duration and the lowered construct ability. In this study, of the traditional lap splice method and the mechanical splice one, the screw coupler, we tried to look into through experiments the prefabrication method of bar-meshes, a typical joint method usually used for the joint parts for PSC structures applying the reinforced bar with its big diameter, and a newly-developed up-set coupler method. And we also examined the characteristic of tensile.

Modeling and Sliding-mode Control of a Robot Manipulator actuated by the Ball Screw (볼나사를 이용한 매니퓰레이터의 모델링 및 슬라이딩모드 제어)

  • 최형식;박용헌;정경식;이호식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.292-295
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    • 2001
  • Conventional robots actuated by motors with the speed reducer such as harmonic drive had weakness in delivering loads, pressing, grinding, and cutting jobs. To overcome this, a new type of robot actuated by the ball screw was proposed. The ball screw is actuated by using four bar mechanism. The dynamics model of the robot was set up. The robot has parameter uncertainties and nonlinearlity due to the ball screw actuator. To coordinate the robot, the sliding-mode control was applied.

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Study on Thermal Performance of the Electric Boiler according to Screw Rotation Speed in Heating Tank (가열탱크 내부 스크류 회전속도에 따른 전기보일러의 열성능에 관한 연구)

  • Kum, Jong-Soo;Kim, Dong-Gyu;Park, Jong-Il
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.11 no.3
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    • pp.13-19
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    • 2015
  • This study was aimed at the heating tank with a screw-rotation device for improving the thermal efficiency of electric boiler. In the proposed system, analysis items were the heater rod surface temperature variation, reaching time for set temperature and thermal efficiency. The following conclusions are obtained from this experimental study. (1) When screw speed increases, the time reaching for set temperature tended to be shorter. (2) When the rotation speed becomes 300 rpm, the surface temperature difference between the right and left heater rod decreases by 49%, from $19.7^{\circ}C$ to $9.7^{\circ}C$ in average. (3) When the rotation speed is over 250 rpm, proposed heating tank structure appeared to be effective in terms of thermal efficiency. Thermal efficiency with the rotation speed 300 rpm is improved by 3.8% compared to the case of rotation speed 0 rpm.

Numerical modeling of concrete conveying capacity of screw conveyor based on DEM

  • Yu, Wenda;Zhang, Ke;Li, Dong;Zou, Defang;Zhang, Shiying
    • Computers and Concrete
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    • v.29 no.6
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    • pp.361-374
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    • 2022
  • On the premise of ensuring that the automatic and quantitative discharging function of concrete conveyors is met, the accuracy of the weight forecast by the mathematical model of the screw conveying volume is improved, and the error of the weight of the concrete parts and the accumulation thickness is reduced. In this paper, the discrete element method (DEM) is used to simulate the macroscopic flow of concrete. Using the concrete discrete element model, the size of the screw conveyor is set, and establish the response model between the influencing factors (process and structure) and the concrete mass flow rate according to the design points of the screw discharging experiment. The nonlinear data fitting method is used to obtain the volumetric efficiency function under the influence of process and structural factors, and the traditional screw conveying volume model is improved. The mass flow rate of concrete predicted by the improved mathematical model of screw conveying volume is consistent with the test results. The model can accurately describe the conveying process of concrete and achieve the purpose of improving the accuracy of forecasting the weight of discharged concrete.