• 제목/요약/키워드: Semi-Cone Angle of Die

검색결과 5건 처리시간 0.021초

직접압출에 의한 Cu-Al 층상 복합재료 봉의 금속유동과 계면접합 (Metal Flow and Interface Bonding of Copper Clad Aluminum Rods by the Direct Extrusion)

  • 윤여권;김희남
    • 한국정밀공학회지
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    • 제18권6호
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    • pp.166-173
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    • 2001
  • Composite materials consists of two or more different material layers. The usefulness of clad metal rods forms the possibilities of combination of properties of different metals. Copper clad aluminum composite materials are being used for economic and structural purpose. In this study, composite billet consists of commercially pure copper and aluminum(A6061) and experimental conditions consist of the combinations of clad thickness, extrusion ratio, and semi-cone angle of die. In order to investigate the influence of these parameters on the hot direct extrudability of the copper clad aluminum composite material rods, the experimental study have been performed with various extrusion temperatures, extrusion ratios, semi-cone angles of die, and composition rate of Cu:Al.

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Cu-Al 층상 복합재료의 직접압출시 공정변수의 영향 (The Effect of Process Parameter in Direct Extrusion of Copper Clad Aluminum Composite Materials)

  • 윤여권;김희남;김용수
    • 한국안전학회지
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    • 제15권4호
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    • pp.28-34
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    • 2000
  • Copper clad aluminum composite materials are being used for economic and structural purposes, The development of an efficient production method of copper clad aluminum composite material rods by extrusion is very important. This paper describes experimental investigations in the direct extrusion of copper clad aluminum rods through conical dies. There are several parameters that have an influence on determining a sound clad extrusion. These variables are extrusion temperature, extrusion ratio, semi-cone angle of die, extrusion force, extrusion velocity, friction of between the container and billet, percentage of copper used and ratio of flow stress of copper to aluminum. In order to investigate the influence of extrusion temperature, extrusion ratio, semi-cone angle of die on the hot direct extrudability of the copper clad aluminum composite material rods, the experimental study have been performed with these variation.

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원추형 다이를 이용한 Cu-Al 층상 복합재료의 직접압출 (The Direct Extrusion of Copper Clad Aluminum Composite Materials by Using the Conical Dies)

  • 윤여권;김희남
    • 대한기계학회논문집A
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    • 제25권10호
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    • pp.1541-1550
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    • 2001
  • This paper describes experimental investigations in the direct extrusion of copper clad aluminum rods through conical dies. Composite materials consist of two or more different material layers. Copper clad aluminum composite materials are being used fur economic and structural purposes and the development of an efficient production method of copper clad aluminum composite material rods by extrusion is very important, It is necessary to know the conditions in which successful uniform extrusion ,and sound cladding may be carried out without any defects in the direct extrusion. There are several variables that have an influence on determining a sound clad extrusion. In order to investigate the influence of these parameters on the hot direct extrudability of the copper clad aluminum composite material rods, the experimental study have been performed with various extrusion temperatures, extrusion ratios and semi-cone angles of die. Subsequently, the microscopic inspection of interface bonding is carried out for extruded products. By measuring hardness, along extrusion way of products, a variation of hardness has been discussed. Proportional flow state has been considered by measuring radius ratio of Cu sleeve and Al core before and after extrusion.

상계법과 유한요소법을 이용한 확관금형 설계 (Design of Pipe Expanding Die by Upper Bound Analysis and Finite Element Method)

  • 조용일;김승환;추연근;조해용
    • 한국기계가공학회지
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    • 제19권5호
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    • pp.98-104
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    • 2020
  • Pipe expansion involves various methods to enlarge the diameter of the pipes with the use of a mandrel or punch placed inside the pipe. In this study, the upper bound method was used to analyze the pipe expanding process as well as design a die. A kinematically admissible velocity field was derived for the upper bound analysis with the occurrence of pipe thinning during the expansion factored in. The analysis confirms that a semi-cone angle of the punch between 15ween pip is most advantageous for pipe expansion. The results of the upper bound analysis, which were also consistent with those of the FEM, can be useful for the design of a pipe expansion die.

봉재의 표면소성 연마가공에 관한 연구 (A study on the plastic polishing process of cylindrical rods)

  • 최재찬;김병민
    • 대한기계학회논문집
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    • 제11권3호
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    • pp.488-500
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    • 1987
  • 본 연구에서는 축대칭 봉재의 원주상에 기계가공된 인공릿지가 공구를 통하여 진행할 때의 변형모델을 제시하고 이를 상계해법으로 해석하여 표면소성 연마가공이 되기 위한 릿지의 물결모양운동과 이 운동이 일어나지 못하고 릿지가 편평해지면서 소 멸되고 또는 전단이 되는 경우들에 대한 판정조건 및 한계영역을 설정하였다. 순동 및 연강 그리고 알루미늄등을 시험재료로하여 이론적으로 예측된 릿지의 세 가지 운동 에 대해 실험을 통하여 검증하였으며 물결모양운동으로 인한 가공물의 표면조도 개선 정도를 시험전후에 최대높이 표면조도의 크기로 측정하여 비교하였다. 또한 릿지의 물결모양운동으로 인하여 가공물의 표층부에 형성된 가공변질층의 깊이를 이론적으로 예측하여 실험과 비교하였다.