• Journal of Mechanical Science and Technology
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• v.16 no.6
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• pp.785-798
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• 2002

A reliable analytic model that predicts the surface profile of the exit cross section of workpiece in round-oval (or oval-round) pass sequence is established. The presented model does not require any plasticity theory but needs the only geometric information on workpiece and roll groove. Formulation is based on the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove in the roll axis direction when the maximum spread of workpiece is known beforehand. The validity of the analytic model is examined by hot rod rolling experiment with the roll gap, specimen size, design parameter of oval groove and steel grade changed. Results revealed that the cross sectional shapes predicted by the model were in good agreement with those obtained experimentally. We found that the analytic model not only has simplicity and accuracy for practical usage but also saves a large amount of computational time in comparison with finite element method.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.3
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• pp.337-343
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• 2017

The laser cladding process on structural steel (SCM440) and gray cast iron (GC250) substrates with Co-based powder (Stellite 12) was studied. A diode laser (2 kW) was used as a heat source, and the powder was supplied by a disc rotary powder feeder. The relationship between the laser cladding process and the cross-sectional analysis of coating was examined based on coating shape and microstructure. Additionally, the microhardness was measured to confirm the mechanical property improvements. As a result, proper laser cladding conditions were selected through this study and verified by cross-sectional analysis. In addition, the evaluation process for laser cladding feasibility was conducted on the selected materials.

• Journal of Korean Society of Steel Construction
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• v.19 no.1
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• pp.99-106
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• 2007

This paper deals with the static and dynamic optimal shapes of both clamped columns with constant volume. The parabolic taper with the regular polygon cross-section is considered, whose material volume and column length are held constant. Numerical methods are developed for solving natural frequencies and buckling loads of columns subjected to an axial compressive load. Differential equations governing the free vibrations of such column are derived. The Runge-Kutta method is used to integrate the differential equations, and the Regula-Falsi method is used to determine natural frequencies and buckling loads, respectively. From the numerical results, dynamic stability regions, dynamic optimal shapes and configurations of strongest columns are presented in figures and tables.

• Laser Solutions
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• v.11 no.4
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• pp.21-28
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• 2008

Remote Laser welding technology for manufacturing automotive body is studied. Laser welding and industrial robot systems are used for the robot based laser welding system. The laser system is used 1.6kW Fiber laser(YLR-1600) of IPG. The robot system is used HX130-02 of Hyundai Heavy Industry(payload : 130kg). The robot based laser welding system is equipped with laser scanner system for remote laser welding. The welding joints of steel plate and steel plate coated with zinc are butt and lapped joints. The quality test of the laser welding are through the observation the shape of bead on plate and cross-section of welding part. During past three years the laser system, 4kW Nd:YAG laser (HL4006D) of Trumpf was used and the robot system, IRB6400R of ABB (payload:120kg) was used. The new laser source, robot and laser scanner system are used to increase the processing speed and to improve the process efficiency. This paper introduces the robot based remote laser welding system to resolve the limited welding speed and accuracy of the conventional laser welding system.

• Journal of Korean Association for Spatial Structures
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• v.18 no.2
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• pp.121-128
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• 2018

The push-out tests have been conducted on the specimens which consist of the steel beam with U-shape section and the cap-type shear connectors with constant intervals. Existing equations for the evaluation of shear connector strength have been investigated on the basis of test results. The reinforcing bars for longitudinal reinforcement and the penetrative bars for transverse reinforcement didn't have much effect on the shear capacity of the cap-type shear connector. The larger the width of cap-type shear connector was profiled, the greater the shear strength turned. The shear capacities of cap-type shear connectors with constant intervals were evaluated on the basis of push-out test results, and those were possible to be determined with proper safety margin using the Eurocode 4. The slip capacity of cap-type shear connector was shown to exceed the limit value of 6mm for sufficiently ductile behavior.

• Earthquakes and Structures
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• v.25 no.5
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• pp.343-358
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• 2023

The superelastic viscous damper (SVD) is a hybrid passive control device comprising a viscoelastic damper and shape memory alloy (SMA) cables connected in series. The SVD is an innovative damper through which a large amount of seismic energy can dissipate. The current study assessed the seismic collapse induced by steel moment-resisting frames (SMRFs) equipped with SVDs and compared them with the performance of special MRFs and buckling restrained brace frames (BRBFs). For this purpose, nonlinear dynamic and incremental dynamic analysis (IDA) were conducted in OpenSees software. Both 5- and 9-story special MRFs, BRBFs, and MRFs equipped with the SVDs were examined. The results indicated that the annual exceedance rate for maximum residual drifts of 0.2% and 0.5% for the BRBFs and MRFs with SVDs, respectively, were considerably less than for SMRFs with reduced-beam section (RBS) connections and that the seismic performances of these structures were enhanced with the use of the BRB and SVD. The probability of collapse due to residual drift in the SVD, BRB, and RBS frames in the 9-story structure was 1.45, 1.75, and 1.05 times greater than for the 5-story frame.

• Journal of Korean Society of Steel Construction
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• v.18 no.4
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• pp.503-514
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• 2006

FBG sensors are capable of measuring the strain of structures easily and more durably than electric resistance gauges. Thus, many researches are dedicated to the application for the response monitoring or non-destructive evaluation of structures using FBG sensors. Additionally, the measured strains at the top and bottom of a cross-section can be transformed into the curvature of the section, which can be used to calculate its vertical displacement. Hence, this study aims to measure the dynamic strain signals of a steel section simply supported beam and to estimate the dynamic displacement from the strain signals, after which the estimated displacement is com pared with the measured displacement. The dynamic characteristics (natural frequency, damping ratio and mode shape) of the beam are predicted from both the estimated and measured displacement signals, and from the strain time history of the FBG sensors. The predicted properties are compared with those of an analytical model of the beam. The estimated displacement. However, the predicted dynamic properties from both the estimated displacements and the measured strains are well-correlated with those from the measured displacement. It is therefore appreciated that the estimation of the dynamic properties of FBG sensor signals is reasonable. Especially, the strain signal of the FBG sensor was amplified at a higher-frequency region in comparison with the displacement estimation with higher-mode properties.

• Journal of Korean Association for Spatial Structures
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• v.12 no.4
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• pp.81-90
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• 2012

The concrete-filled tube (CFT) column has the excellent structural performance. But it is difficult to connect with column and beam because of closed section. Its Solution, 2 members of ㄷchennel in which Internal diaphragm is installed were welded beforehand and the method of making Rectangular Steel Tube was proposed. According to upside and downside junction shape, Internal diaphragm suggested as symmetric specimen and asymmetric specimen. The upper and lower diaphragm of the Symmetric specimen used the same horizontal and The upper diaphragm of the Asymmetric specimen used the horizontal plate and the lower diaphragm used the vertically plate. In this research, 4 T-shape column to beam steps connections were tested with cyclic loading experiment in order to evaluate the structural capability of the offered connection. Symmetric specimens be a failure in 0.03rad from beam flange. And Asymmetric specimens be a failure in 0.05rad from column interface. The comparison results of All specimens shown similar to energy absorption capacity in 0.02rad.

• Journal of Power System Engineering
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• v.18 no.2
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• pp.50-56
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• 2014

Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, for the friction welding with tube-to-tube shape, the feasibility of industry application was determined using analyzing mechanical properties of weld and optimized welding variables was suggested. In order to accomplish this object, rotating speed, friction heating pressure, and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. Weld characteristic was investigated in terms of weld shape and metal loss, and 7mm of metal loss was regarded as the optimal metal loss. By tensile test, tensile strength and yielding strength was measured and fracture was occurred at base metal. In order to optimize the welding condition, fitness function was defined with respect to metal loss and yielding strength and the fitness values for each welding condition could be calculated in experimental range. Consequently, we set the optimal welding condition as the point which had maximum value of fitness function. As the result of this paper the optimal welding variables could be suggested as rotating speed was 1300 rpm, friction heating pressure was 15 MPa, and friction heating time was 10 sec.

• Journal of the Korean Society of Safety
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• v.21 no.3 s.75
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• pp.73-80
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• 2006

Generally beam design depends on the yielding and maximum strength of each member varying with its section shape. Web plate of H-shape beam has not been substituted with glass plate, because it is known that its strength and heat properties are different and it is limited to substitute the existing steel web with glass element. Ceiling height of each room should be decreased with more than 60-80cm due to the beam. Differently from this condition, glass web beam has a good point to see through it and sunshine can be penetrate into the other size especially when it is installed as of outside wall. And also, it can be safer due to controlling room inside easier, if the strength is applicate. This study is to show some applicability after finding out the properties using the test. The test members with a size of $1,600{\times}200{\times}300{\times}9mm$ being SS41 rolled steel having THK 9mm flange while having 8,10mm and reinforced glass 12mm thickness is bonded with epoxy bond under the condition of temperature $28^{\circ}C$, humidity 50%, bonding power 24Mpa. It is show reinforced glass has 5 times of fracture stress more than the common glass but $50{\sim}150%$ difference between these 2 kinds of glass was shown. Reinforce glass did not support the original upper flange after fracture but the common glass did the upper flange after unloading. Generally reinforced glass is stronger than the common one but the common glass having a part of crack on it, compared with reinforced glass having the overall fracture could be more useful in case of needing ductility.