• 한국기계가공학회지
• /
• 제11권6호
• /
• pp.82-87
• /
• 2012

The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

• Steel and Composite Structures
• /
• 제43권6호
• /
• pp.759-772
• /
• 2022

Concrete-filled double skinned steel tubular (CFDST) columns have been used to construct modern structures such as tall buildings and bridges as well as infrastructures as they provide better, lesser weight, and greater stiffness in structural performance than conventional reinforced concrete or steel members. Different shapes of CFDST columns may be needed to satisfy the architectural and aesthetic criteria. In the study, three-dimensional FE simulations of circular and elliptical CFDST columns under axial compression were developed and verified through the experimental test data from the perspectives of full load-displacement histories, ultimate axial strengths, and failure modes. The verified FE models were used to investigate and compare the structural performance of CFDST columns with circular and elliptical cross-section shapes by evaluating the overall load-deformation curves, interaction stress-deformation responses, and composite actions of the column. At last, the accuracy of available design models in predicting the ultimate axial strengths of CFST columns were investigated. Research results showed that circular and elliptical CFDST column behaviors were generally similar. The overall structural performance of circular CFDST columns was relatively improved compared to the elliptical CFDST column.

• 한국정밀공학회지
• /
• 제29권8호
• /
• pp.840-844
• /
• 2012

Roll forming process is a sheet metal forming process where the forming occurs with rolls in several steps, often from an undeformed sheet to a product ready to use. And each pair of forming rolls installed in a forming machine operates a particular role in making up the required final cross-section. This process used to many industry manufactures and recently apply to automotive industry. This study, FEM simulation applied bumper reinforcement using SHAPE-RF software and analyzed about total effective strain, longitudinal strain, thickness according to the roll-pass.

• 한국정밀공학회지
• /
• 제14권9호
• /
• pp.37-44
• /
• 1997

In this paper the bending collapse characteristics of square and rectangular steel tubes were studied with the pure bending test machine which apply pure bending moment without imposing shear and tensile forces. Under pure bending moment, delayed buckling modes occur and depend on test length and shape of section. For delayed mode, the endrgy of bending moment is absorbed by strain hardening energy. The pre- dictions of maximum moment and moment-rotation angle curve from those concepts are in good agreement with experimental observations.

• 한국공작기계학회논문집
• /
• 제10권2호
• /
• pp.73-78
• /
• 2001

In this study, the friction weldability and properties of inconel alloy(IN738LC) to stainless steel (STS304) was investigat-ed. Upset length increased according to increment of friction pressure and time. The tensile strength of the friction weld-ing reached 85% of the STS304 base metal strength under the conditions of 8 sec friction time, 50MPa friction pressure and 150 MPa upset pressure. From the result of fracture surface analysis, IN738LC section can be joined with STS 304 materials in shape of a convex lens. Also, the temperature of welded interface was measured with k-type thermocouple. Finally the plastic flow confirmed at the welded interface STS304 by micro test.

• Restorative Dentistry and Endodontics
• /
• 제27권6호
• /
• pp.612-621
• /
• 2002

The purpose of this study was to compare the histomorphological change of curved root canal preparation using GT rotary File, Profile .04 taper and stainless steel K-file. 45 mesial canals(over 20 degree) of extracted human mandibular first molars were mounted in resin using a modified Bramante muffle system and divided into three groups. The roots were cross-sectioned at 2.5mm 5mm and 8mm levels from apical foramen. Tracings of the canals were made from preinstrumentation pictures of the cross section. The canals were prepared using a step-back technique with stainless steel K file(group 1), Profile .04 taper rotary file(group 2) and GT rotary file(group 3). Tracings of the prepared canals were made from postinstrumentation picture. Canal centring ratio. amount of transportation, area of dentin removed and shape of canal were measured and statistically were evaluated with Student-Newman-Keuls test using Sigma Stat(Jandel Scientific Software, USA). The results were as followings : 1 Amount of transportation of group 2 was the lowest at apical part, but there was no statistical difference. The direction of transportation was the outside of curvature at apical part. 2. Centering ratio at the apical part of group 1 was the highest, and there was statistical differences between apical and middle part, apical and coronal part(p＜0.05). Centering ratio at the middle part of group 3 was the lowest, and there was statistical difference between apical and middle part(p＜0.05). Centering ratio of group 2 was the lowest at apical part, but there was no statistical difference. 3. Amount of dentin removed of group 1 was the highest at coronal, middle and apical part among three groups, and there was statistical difference(p＜0.05). 4. The majority of the cross-sectioned canal shape after instrumentation were irregular at coronal, middle and apical part. But there are more number of round shaped canals at group 3 than other group.

• 소성∙가공
• /
• 제12권3호
• /
• pp.208-213
• /
• 2003

The methodology to design initial blanks considering the reduction of both springback and flange trimming amounts is studied. Three dimensional forming analysis of a trial blank Is first carried out using FEM and the tentative Initial blank shape is then determined by cutting the outer edge of the trial blank whose shape is nearly matched with the trimming line. During the shaping the blank edge, tile movement of blank outer line is described with random variables to reduce the sensitivity of initial blank geometry. After performing 2-D FEM forming and springback simulations for selected sections and optimizing the trimming and springback amounts in terms of section length of the blank, the initial blank is finally determined. In order to see tile springback reduction in the initial blank determined by the proposed method, a stepped s-rail is stamped and the sppingback is measured. The springback of newly designed initial blank of stopped s-tail is tremendously reduced.

• Steel and Composite Structures
• /
• 제30권1호
• /
• pp.47-55
• /
• 2019

The aim of this paper is to present new and an efficient optimization algorithm called Jaya for the optimum mass of braced dome structures with natural frequency constraints. Design variables of the bar cross-section area and coordinates of the structure nodes were used for size and shape optimization, respectively. The effectiveness of Jaya algorithm is demonstrated through three benchmark braced domes (52-bar, 120-bar, and 600-bar). The algorithm applied is an effective tool for finding the optimum design of structures with frequency constraints. The Jaya algorithm has been programmed in MATLAB to optimize braced dome.

• 한국강구조학회 논문집
• /
• 제17권2호통권75호
• /
• pp.217-225
• /
• 2005

본 연구에서는 축력과 모멘트를 받는 H형강 주각부의 거동에 대해 조사하였다. 주각부의 거동을 분석하기 위하여 유한요소해석법을 이용하였으며 주각부의 해석적 모델을 도출하고자 하였다. 6개의 시험체에 대하여 축력비와 앵커볼트 크기, 베이스플레이트의 두께를 변수로 두고 각각의 거동을 알아보고자 하였으며 H형강 주각부의 실험결과와 유한요소해석결과 그리고 해석적 모델을 상호 비교하였다. 또한 일반적으로 축력과 모멘트를 받는 베이스플레이트의 설계에서 가정하는 지압응력과 유한요소해석에 의한 베이스플레이트의 지압응력의 분포를 비교하였다. 연구결과를 비교한 결과 주각부의 거동을 나타내는 초기강성과 항복하중은 유사하게 나왔으며, 지압응력은 베이스플레이트의 두께가 얇을수록 기둥의 하단에 집중되는 현상을 보였다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2005년도 춘계학술대회 논문집
• /
• pp.329-332
• /
• 2005

Cross rolling process is one of incremental forming processes to form an axi-symmetric shaped metal component. It can be classified into two types according to the shape of dies, which are a drum type (roll type) and a plate type (straight type). It can also be classified into a wedge type and a ramp type processes according to deformation characteristics of a material. The ramp type die is applied to plate type cross rolling process in cold forming process for forming of teeth of gear or bolt, while the wedge type die is generally utilized to drum type and plate type cross rolling processes in hot forming process. A shape of the ramp type die is usually same as final shape of a product at every section of a progressing direction, while the shape of the wedge type die has different shapes in a progressing direction. In this paper, a rolling of neck part in a ball stud component has been carried out using the plate type cross rolling process with a ramp shaped die. Forming characteristics have been performed using finite element analysis in order to obtain a proper preform for the ramp type plate cross rolling process.