• Title/Summary/Keyword: Seam

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A Study on a Visual Sensor System for Weld Seam Tracking in Robotic GMA Welding (GMA 용접로봇용 용접선 시각 추적 시스템에 관한 연구)

  • 김동호;김재웅
    • Journal of Welding and Joining
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    • v.19 no.2
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    • pp.208-214
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    • 2001
  • In this study, we constructed a visual sensor system for weld seam tracking in real time in GMA welding. A sensor part consists of a CCD camera, a band-pass filter, a diode laser system with a cylindrical lens, and a vision board for inter frame process. We used a commercialized robot system which includes a GMA welding machine. To extract the weld seam we used a inter frame process in vision board from that we could remove the noise due to the spatters and fume in the image. Since the image was very reasonable by using the inter frame p개cess, we could use the simplest way to extract the weld seam from the image, such as first differential and central difference method. Also we used a moving average method to the successive position data or weld seam for reducing the data fluctuation. In experiment the developed robot system with visual sensor could be able to track a most popular weld seam. such as a fillet-joint, a V-groove, and a lap-joint of which weld seam include planar and height directional variation.

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Computer simulation for seam tracking algorithm using laser vision sensor in robotic welding (레이저 비전 센서를 이용한 용접선 추적에 관한 시뮬레이션)

  • Jung, Taik-Min;Sung, Ki-Eun;Rhee, Se-Hun
    • Laser Solutions
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    • v.13 no.2
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    • pp.17-23
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    • 2010
  • It is very important to track a complicate weld seam for the welding automation. Very recently, laser vision sensor becomes a useful sensing tool to find the seams. Until now, however studies of welding automation using a laser vision sensor, focused on either image processing or feature recognition from CCD camera. Even though it is possible to use a simple algorithm for tracking a simple seam, it is extremely difficult to develop a seam-tracking algorithm when the seam is more complex. To overcome these difficulties, this study introduces a simulation system to develop the seam tracking algorithm. This method was verified experimentally to reduce the time and effort to develop the seam tracking algorithm, and to implement the sensing device.

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A Study on the Seam Tracking Behavior for container box's welding (컨테이너박스용 용접선 추적거동에 관한 연구)

  • Ahn, Byong-Won;Bae, Cherl-O;Kim, Hyun-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.3
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    • pp.438-443
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    • 2006
  • The probe type sensor using strain gauges was used to track a container box's seam in this paper. A strain gauge has a property which the specific resistance is changed by varying of the sectional area and length when tensile and compressive stresses are generated at the strain gauge. We designed the automatic seam tracking device by attaching the probe type strain gauge sensor, motor driving slide, encorder to check the moving distance and interface card connected MPU upside the speed controllable carriage. The folded work piece for a container box is made to examine whether the device can track the seam automatically or not. Seam tracking experiments were done by changing the carriage moving speed at 300. 400. 500. 600[mm/min] each as the voltage of side track was 2.5[V]. We compared and analyzed the sampling data which is obtained by output voltage of strain gauge sensor and rotary encorder pulse every 100 [m/s]. The welding experiments were performed by using $CO_2$ welding machine about the carriage moving speed that has good seam tracking condition in the seam tracking experiments above. And we compared the seam tracking status.

A Study on Development of an Electromagnetic Inductive Sensor for Automatic Weld Seam Tracking (용접선 자동추적용 전자기유도센서의 개발에 관한 연구)

  • Bae Kang-Yul
    • Journal of Welding and Joining
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    • v.23 no.4
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    • pp.66-72
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    • 2005
  • An electromagnetic inductive sensor consisted of one exciter and three separated (triple) detectors has been developed for both tracking the weld seam of a workpiece and controlling the sensor-to-workpiece distance (height) simultaneously. The left and right detectors are used to track the seam, while the fore and the other two detectors allow the sensor to determine the height and the gap width by being coupled their outputs together. A series of experiments with the proposed sensor located above a mild steel plate containing a weld seam of gap are carried out to examine the feasibility of the sensor. The results revealed that the proposed sensor could fairly well track the desired seam and also well control the height to be constant even when the gap width of the seam varied. The gap width can be also determined during the seam tracking by using the sensor outputs. As a consequence, these can provide the developed sensor with substantial improvement for industrial uses with respect to the previous electromagnetic sensors being used for the weld seam tracking.

Effects of Knit Fabric Layering and Flat Seam Direction on Stretchability and Clothing Pressure

  • Lee, Hyojeong;Eom, Ran-i;Park, Sunhee;Lee, Yejin
    • Journal of Korean Living Environment System
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    • v.24 no.4
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    • pp.533-540
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    • 2017
  • This study analyzes the stretchability and clothing pressure of fabrics made from stretchy knit materials, and uses the baseline data to develop various functional clothing made from stretchy knit fabrics. To observe the changes in the stretchability and clothing pressure, we observed the compatibility of the two materials (tricot and power-net), presence of flat seam, fabric layering, and flat seam direction as key variables. A standard test method for stretch properties (ASTM D2594) was used for measuring the stretchability of the material. Clothing pressure measurements were analyzed in terms of the mean and standard deviation values, and the correlation of the stretchability. In the case of tricot, the presence of flat seam increased the stretchability of the fabric regardless of the fabric layering. However, when tricot and the less stretchable power-net were combined, the presence of flat seam did not increase the stretchability. Flat seam did not interfere with or limit the stretchability of the fabric, but they did increase the clothing pressure at the seam. The stretchability had a negative correlation with the clothing pressure except along the flat seam.

Evaluation of Seam Puckering and Seam Strength for Conductive Threads (전도성사의 심 퍼커와 봉합강도 평가)

  • Lee, Hyojeong;Park, Sunhee;Lee, Yejin
    • Journal of the Korean Society of Clothing and Textiles
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    • v.45 no.1
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    • pp.46-55
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    • 2021
  • Seam puckering and the seam strength of conductive threads used to produce smart clothing were analyzed according to stitching methods and fabrics. Samples were prepared in a lock stitch and zigzag stitch on plain woven and jersey knit fabric, using one type of polyester sewing thread and three types of commercial conductive threads that consisted of two types of stainless-steel conductive threads (TST and MST) and one type of silver conductive thread (SSV). Seam pucker percentages, shapes, and seam strength were measured. On plain woven fabric as well as jersey knit fabric, three-ply TST and MST showed a higher SP percentage compared to a polyester sewing thread. Meanwhile, single-ply SSV showed the lowest SP percentage. In addition, the SP percentage of the zigzag stitch decreased along the weft and course directions of the fabric, and decreased significantly as the number of fabric layers increased. Moreover, there was a marked tendency for a higher SP percentage in jersey knit fabric compared to plain woven fabric, and the two-dimensional cross-section waveforms of stitches obtained using three-dimensional data that showed increased irregular waveforms and peaks in the zigzag stitch. There were no correlations between seam strength and tensile strength.

Study on Beam Puckering and Mechanical Properties of Silk (Silk의 Seam Puckering과 역학특성에 관한 연구)

  • Chung, Seung-Hye;Cho, Cha;Lee, Soon-Deuk;Lee, Soon-Ja
    • Journal of the Korean Society of Clothing and Textiles
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    • v.21 no.6
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    • pp.1010-1020
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    • 1997
  • For this study, we did needlework of the sample considering practical aspects of production and consumption of silk, high-quality material for women's clothes, and then analyzed the state of the seam puckering after press and dry cleaning, estimated the Seam Puckering based on the mechanical properties of silk related to machine sewing, and examined the effects which Mechanical Properties have on Seam Puckering closely. Through this, we reach the following conclusion. 1. There are three types of seam puckering for each stage, which are caused bathe smoothness of the surface by press, and the difference between the shrinkage rates of fabric and sewing thread by Dry Cleaning. 2. In analyzing seam puckering classified by each step, seam puckering after sewing the fabric is related to WT negatively, while to RT and W positively. Seam puckering after sewing and pressing the fabric is related to WT, RC, MMD negatively and seam puckering after sewing, pressing anddry cleaning the fabric isrelated to WT negatively, too. 3. Concerning the mechanical properties of the sample with a little seam puckering, WT, LC, WC, RC, MMD, SMD is relatively large while RT, B, 2HB is small. 4. Judging from the result of estimating seam puckering based on mechanical properties, the estimate-formula is satisfied in this study.

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A Study on Comparison of Development Productivity of Spring 2.5 and Seam 2.0 Based JPetStore Order System (JPetStore 주문시스템 기반으로 Spring 2.5와 Seam2.0의 개발 생산성 비교 연구)

  • Lee, Myeong-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.7
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    • pp.2610-2615
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    • 2010
  • This paper proposes an object-oriented software development guidance and an evaluation index for the productivity related to Spring 2.5 and Seam 2.0 framework. Lightweight container architecture, such as the EJB, but not heavy, to provide all of the architecture is possible. Currently in production until the lightweight container architecture, known most commonly used architecture framework is Spring and Seam. However, there is no comparison research about the performance of Spring 2.5 and Seam 2.0 framework with same identical platform. In this study, the Java Pet Store blueprint application development platform environment based on the same ordering system JPetStore Spring 2.5 and Seam 2.0 is in the design and implementation. In addition, comparison and standardization of software development productivity assessment is to provide guidance.

A Study of Seam Tracking and Error Compensation for Plasma Arc Welding of Corrugation Panel

  • Yang, Joo-Woong;Park, Young-Jun
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2701-2706
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    • 2003
  • This paper describes weld seam tracking and error compensation methods of automatic plasma arc welding system designed for the corrugation panel that consists of a linear section and a curved section with various curvatures. Realizing automatic welding system, we are faced with two problems. One is a precise seam tracking and the other is an arc length control. Due to the complexity of the panel shape, it is difficult to find a seam and operate a torch manually in the welding process. So, laser vision sensor for seam tracking is equipped for sensing the seam position and controlling the height of a torch automatically. To attain more precise measurement of an arc length, we measure the 3D shape of the panel and analyze error factors according to the various panel states and caused errors are predicted through the welding process. Using that result, compensation algorithm is added to that of arc length control and real time error compensation is achieved. The result shows that these two methods work effectively.

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Modeling of Are Light Intensity and Its Application to Weld Seam Tracking in GMAW (GMA용접의 아크빛 모델 및 용접선 추적에의 응용)

  • 유용상;최상균;유중돈;선우희권
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.113-121
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    • 1996
  • The arc sensor has been most widely used for weld seam tracking through welding current or voltage variation. In this work, the relation between the arc light intensity and welding condition is investigated using heat balance in the Plasma for its possible application to seam tracking in the GMAW process. The arc light intensity is derived to be the function of the arc length and welding current Experiments are carried out to verify the proposed heat balance model. Performances of least square and integration methods to process the signals for seam tracking are compared experimentally. Predicted arc light intensity shows reasonably good agreement with experimental results. The weld seam is successfully tracked through the arc light intensity. The least square and integration methods demonstrate almost same performance of seam tracking with $CO_2$gas shielding.

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