• Title/Summary/Keyword: Sealing Performance

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Evaluation of Long-term Performance of Metal Seal Through Accelerated Test (가속화 시험을 통한 금속 밀봉재 장기성능 평가)

  • Choi, Woo-seok;Lim, Jongmin;Yang, Yun-young;Cho, Sang Soon
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.18 no.2_spc
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    • pp.237-245
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    • 2020
  • Metal seals are the main components that establish the containment boundary in bolted casks, which store spent nuclear fuel. These seals are degraded by heat and radiation. In addition, creep occurs when the seals are exposed to intense heat for an extended period. This creep results in the stress relaxation of the seals, which consequently impairs the seal integrity. The stress relaxation can reduce the sealing performance of the metal seal, which can further cause leakage in the storage cask. Moreover, the reduction of bolt tension leads to sealing performance degradation. In this study, the results of high-temperature-accelerated tests were obtained to evaluate the containment integrity of metal seals and the decrease in bolt tension. During the tests, the leakage rate, bolt strain, and ambient temperature of the metal seals were measured and analyzed. The metal seals were found to maintain containment integrity for 50 years of storage. The validity of the acceleration test was also investigated.

A Lubrication Design Optimization of Mechanical Face Seal (미케니컬 페이스 실의 유활 최적설계)

  • Choe, Byeong-Ryeol;Lee, An-Seong;Choe, Dong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.2989-2994
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    • 2000
  • A mechanical face seal is a tribo-element intended to control leakage of working fluid at the interface of a rotating shaft and its housing. Leakage of working fluid decreases drastically as the clearance between mating seal faces gets smaller. But the very small clearance may result in an increased reduction of seal life because of high wear and heat generation. Therefore, in the design of mechanical face seals a compromise between low leakage and acceptable seal life is important, ant it present a difficult and practical design problem. A fluid film or sealing dam geometry of the seal clearance affects seal lubrication performance very much, and thereby is optimization is one of the main design consideration. in this study the Reynolds equation for the sealing dam of mechanical face seals is numerically analyzed, using the Galerkin finite element method, which is readily applied to various seal geometries, to give lubrication performances, such as opening force, restoring moment, leakage, and axial and angular stiffness coefficients. Then, to improve the seal performance an optimization is performed, considering various design variables simultaneously. For the tested case the optimization ha successfully resulted in the optimal design values of outer and inner seal radii, coning, seal clearance, and balance radius while satisfying all the operation subjected constraints and design variable side-constraints, and improvements of axial and angular stiffness coefficients by 16.8% and 2.4% respectively and reduction of leakage by 38.4% have been achieved.

The Causes and Countermeasures for failures of Distribution Polymer Surge Arresters (배전용 폴리머 피뢰기의 고장원인 및 대책)

  • Kim, Ju-Yong;Lee, Jae-Bong;Kim, Dong-Myung;Jang, Sang-Ok;Hwang, Gwang-Soo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.1159-1162
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    • 2003
  • Recently we suffered lot of failures of polymer surge arresters made by same manufacture after one year field operation. In order to set up countermeasures we investigated the causes of failures. We extracted faulted arresters and sound ones which were installed in same pole with faulted ones for the electrical test and dissection. 44 arresters were removed from 8 branch offices. Almost all of faulted arresters hadtracking damage on the interface between inner module and housing and the surface of inner module was very rough and irregular. It was possible to occur moisture ingress into the interface between inner module and housing due to the void of the interface and non tight sealing caps. Lots of sound arresters were failed during the moisture ingress test. This result must relate with tracking damage of faulted arresters. Therefore we can say that arresters had poor interface and sealing system. But we could not found aging and defects of ZnO elements because the electrical performance except moisture ingress test of arresters showed good.

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Effective Design on the Inserting Part of Refrigerator Door Gasket Using Partial Analysis Method (부분해석법을 이용한 냉장고 가스켓 삽입부 형상설계)

  • Kim, Pan-Gun;Ha, Man-Yeong;Son, Chang-Min;Park, Sang-Hu
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.3
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    • pp.137-143
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    • 2014
  • A gasket is known as an important component for mechanical sealing between mating surfaces. In case of the refrigerator, a gasket is generally installed into the edge line of a door to prevent cold air leaking out from the inside of a cabinet. The gasket shape used in a refrigerator is very complicated; it has a few deformable small rooms and wings (upper part) and inserting part (lower part) into the door. By the intricate shape, it takes much time and trouble on analysis by using a full-shape model. To settle down this problem, an effective design way of a gasket is proposed in this work. The inserting part is parametrically designed using FEM without considering the complicate upper part, Through this work, computational time and efforts are much reduced comparing to the full-shape analysis method. And the performance of a newly designed gasket was evaluated qualitatively.

HONEYCOMB LABYRINTH SEAL LEAKAGE CHARACTERISTIC ANALYSIS WITH ACTUAL OPERATING CONDITIONS ON THE COMPRESSOR OF GAS TURBINE (가스터빈 압축기용 허니컴 래버린스 실의 실제 운전조건에 따른 누설량 특성 분석)

  • Lim, S.B.;Kim, M.K.;Kang, Y.H.;Park, W.G.
    • Journal of computational fluids engineering
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    • v.20 no.4
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    • pp.102-108
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    • 2015
  • Recently, There are many studies in progress in order to improve the efficiency of the gas turbine. Leakage in losses of the gas turbine account for the largest proportion. Seal is a sealing device to reduce the flow from leaking by the pressure difference inside the turbine. Compressor has another value according to the shape and pressure conditions in each stage. Thus, it is necessary to seal design for boundary conditions in order to minimize leakage. At the actual operating conditions of the compressor, numerical analysis of honeycomb labyrinth seal was performed in accordance with pressure, temperature, rotor speed for CFD. As a result, when the temperature increases, the leakage is decreased. Also, when the pressure increases linearly with increased leakage, and there was no effect of the rotation speed.

A Study on the Drilling Performance of the Assembly Machine for the an Aircraft's Main Wings (항공기 주익 조립 장비의 드릴링 성능에 관한 연구)

  • Hong, Seong-Min;Park, Dae-Hun;Han, Sung-Gil;Song, Chul-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.8-15
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    • 2018
  • Recently, the manufacturing market for low-cost airlines has led to an increase in aircraft demand. Most processes in the production of these aircrafts are manual such as drilling, sealing, and swaging. A drilling and riveting machine is a numerical-control based equipment that automatically performs drilling, sealing, and swaging operations. The accuracy of the drilled holes and the exit burr length has a significant impact on the quality of the aircraft wing during assembly. This study was conducted to identify the conditions necessary to maintain a uniform quality by controlling the rotation speed of the spindle, which directly affects the hole diameter and the quality of the exit burr.

Analysis of Heat Transfer of a Magnetic Fluid Seal (자성유체씰의 열전달 해석)

  • Kim, Ock-Hyun;Lee, Hee-Bok;Lee, Min-Ki;Hong, Jeong-Hui;Kwak, Yong-Woon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.365-369
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    • 2010
  • Magnetic fluid seal is characterized by its simple design, low friction and being dustless. Those advantages are deduced from the fact that the sealing element is not a solid such as rubber or plastic but it is a fluid. Those are critical for application to a rotating shaft which is inserted into a vacuum chamber where high level of vacuum and cleanness are required. For the reason the magnetic fluid seal has become a standard for vacuum chambers for semiconductor and LCD processing. It should be noted that its sealing performance is sensitive to temperature. If necessary, water cooling should be considered. Thus anticipation of the temperature distribution of the magnetic fluid seal is important before applying it. In this paper an FEM analysis of the heat transfer has been executed and compared with experimental results. An overall convective heat transfer coefficient has been adopted for the analysis, which results in satisfactory consistency of the theoretical and experimental results.

Fabrication of a high performance microvalve using a multilayer piezoelectric actuator and its characteristics (적층형 압전 엑츄에이터를 이용한 고성능 마이크로 밸브의 제작과 그 특성)

  • Seo, Jung-Ho;Chung, Gwiy-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.390-391
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    • 2006
  • This paper describes the design, fabrication and characteristics of a micromachined piezoelectric valve utilizing a multilayer ceramic actuator (MCA). The micromachined MCA valve, which uses a buckling effect, consists of three separate structures: the MCA, the valve actuator die and the seat die. The valve seat die with 6 trenches was made, and the actuator die, which is driven by the MCA under optimized conditions, was also fabricated. After Si wafer direct bonding between the seat die and the actuator die, the MCA was also anodically bonded to the seat/actuator die structure. A polydimethylsiloxane (PDMS) sealing pad was fabricated to minimize the leak rate. Finally, the PDMS sealing pad was also bonded to the seat die and the stainless steel package. The MCA valve shows a flow rate of 9.13 sccm at an applied DC voltage of 100 V with a 50% duty cycle and a maximum non-linearity of 2.24% FS. Therefore, the fabricated MCA valve is suitable for a variety of flow control equipment, as a medical bio-system and in the automobile industry.

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Experimental analysis for dynamic characteristics of 8601 robot (8601 로보트의 동적특성에 대한 실험해석)

  • 은종욱;김도형;배종국;김동해
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.528-533
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    • 1988
  • Recently the needs for industrial robot system of high speed continuous path motion such as sealing application have been increasing. To apply to this kinds of work, dynamic analysis for Hyundai 8601 robot has been carried out by experiment. For the good design of high performance robot manipulator, accurate analysis of dynamic characteristics is important especially for current semi-closed loop control type industrial robots.

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Computer Simulation of the Behavior of Water Seals (워터실 거동의 전산시뮬레이션)

  • Han, Seung-U;Kim, Wan-Du;Lee, Hak-Ju
    • 연구논문집
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    • s.26
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    • pp.25-32
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    • 1996
  • Water seals are used in a washing machine to seal rotating shafts and to prevent the penetration of dust, dirt or water from the outside. The design parameters of water seals, that were the location of the garter spring, the angle of the seal lip, and the interference, were investigated by the computer simulations using the hyperelastic non-linear large deformation finite element analysis code. The maximum contact stress and the distribution of stress on the seal lip were obtained for various type of water seals. The best type among the several investigated seals was selected considering the contact force and the sealing performance.

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