• Title/Summary/Keyword: Screw extruder

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Influence of Extrusion on the Solubility of Defatted Soybean Flour in Enzymatic Hydrolysis

  • Cha, Jea-Yoon;Shin, Han-Seung;Cho, Yong-Jin;Kim, Chong-Tai;Kim, Chul-Jin
    • Food Science and Biotechnology
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    • v.16 no.4
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    • pp.543-548
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    • 2007
  • Low-energy processing technology, which enhances the utility of defatted soybean flour (DSF), was developed using extrusion processing. DSF was extruded at different conditions using a twin screw extruder and then, dried at $40^{\circ}C$ for 20 hr. The nitrogen solubility index (NSI), viscosity, water solubility index (WSI), and water absorption index (WAI) of DSF increased after extrusion processing. The density of DSF extrudates decreased with the decrease in water content from 53 to 33% and the increase in extrusion temperature from 110 to $160^{\circ}C$. The addition of NaOH from 1.2 to 1.8% and citric acid from 1 to 5% increased the total solubility (TS) of DSF due to the decrease of protein coiling and hydrophobic bonds formation during extrusion processing. When viscozyme was reacted first, TS, NSI, and soluble carbohydrate content of DSF hydrolysates increased about 12, 6, and 7%, respectively, compared to them reacted with protease first. The TS and NSI of DSF hydrolysates were increased about 15 and 10%, respectively, by extrusion processing at alkaline and acidic pH. Extrusion processing at alkaline and acidic pH contributed the increase of efficiency to hydrolyze DSF samples using enzyme.

Dynamic and Mechanical Properties of PPS/ABS Blends (PPS/ABS 블렌드의 동력학적/기계적 특성)

  • 이영관;김준명;이미영;남재도;박연흠;박찬석
    • Polymer(Korea)
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    • v.26 no.1
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    • pp.139-144
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    • 2002
  • In this study, the PPS/ABS blend system was investigated in order to identify the relationship between the incorporation of compatabilizing moieties and the mechanical properties. ABS resin was chemically modified by the incorporation of maleic anhydride using reactive extrusion method to yield MABS resin, and PPS/MABS blend was prepared by a twin screw extruder. Single glass transition behavior was observed in the various compositions of PPS/MABS blend by dynamic mechanical analysis study. Upon the examination of the mechanical properties, the PPS/MABS blend exhibited an enhanced tensile, flexural and impact strength, which might be due to the better chemical compatibilization to result in the reduced interfacial tension between each components.

Influence of Dilauroyl Peroxide on Mechanical and Thermal Properties of Different Polypropylene Matrices (Dilauroyl Peroxide의 PP에 대한 기계적, 열적 성질 변화)

  • Sirin, Kamil;Yavuz, Mesut;Canli, Murat
    • Polymer(Korea)
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    • v.39 no.2
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    • pp.200-209
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    • 2015
  • In this study, the influence of dilauroyl peroxide on mechanical and thermal properties of different polypropylene (PP) matrices was investigated. Polypropylene matrices, different molecular weight isotactic PP containing 0.01, 0.02, 0.04, 0.06, 0.08, and 0.1 wt% of dilauroyl peroxide (DLP) were prepared by using a single-screw extruder. The effect of the visbreaking agent (DLP) on mechanical, physical, thermal and morphological properties of different molecular weight PP had been studied. Mechanical properties (tensile strength at break point, at yield and elongation at break point), melt flow index (MFI), scanning electron microscope (SEM) and differential scanning calorimetric (DSC) analyses of these matrices were examined. Melting ($T_m$) and crystallization ($T_c$) temperatures, crystallinity ratio (%) and enthalpies were determined. The microstructure of isotactic polypropylene matrix was investigated by scanning electron microscopy (SEM). From SEM analysis, it was observed that the surface disorder increased by the increasing amount of DLP. As a result of DSC analyses, the crystallinity ratio of the PP matrices has varied between 1.64-7.27%. Mechanical properties of the matrices have been improved. Particularly, the mechanical tests of PP have given interesting results when compounded with 0.06-0.08 wt% dilauroyl peroxide (DLP). Mechanical properties and thermal decomposition processes were all changed by increasing the amount of DLP in the matrix structure.

Effects of PP-g-MAH on the Mechanical, Morphological and Rheological Properties of Polypropylene and Poly(Acrylonitrile-Butadiene-Styrene) Blends

  • Lee, Hyung-Gon;Sung, Yu-Taek;Lee, Yun-Kyun;Kim, Woo-Nyon;Yoon, Ho-Gyu;Lee, Heon-Sang
    • Macromolecular Research
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    • v.17 no.6
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    • pp.417-423
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    • 2009
  • The effects of maleic anhydride-grafted polypropylene (PP-g-MAH) addition on polypropylene (PP) and poly(acrylonitrile-butadiene-styrene) (ABS) blends were studied. Blends of PP/ABS (70/30, wt%) with PP-g-MAH were prepared by a twin-screw extruder. From the results of mechanical testing, the impact, tensile and flexural strengths of the blends were maximized at a PP-g-MAH content 3 phr. The increased mechanical strength of the blends with the PP-g-MAH addition was attributed to the compatibilizing effect of the PP and ABS blends. In the morphological studies, the droplet size of ABS was minimized (6.6 ${\mu}m$) at a PP-g-MAH content of 3 phr. From the rheological examination, the complex viscosity was maximized at a PP-g-MAH content of 3 phr. These mechanical, morphological and rheological results indicated that the compatibility of the PP/ABS (70/30) blends is increased with PP-g-MAH addition to an optimum blend at a PP-g-MAH content of 3 phr.

The effect of nano-titanium dioxide on the self-cleaning properties of TiO2-PP composite fibers

  • Panutumrong, Praripatsaya;Metanawin, Siripan;Metanawin, Tanapak
    • International Journal of Advanced Culture Technology
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    • v.3 no.2
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    • pp.25-33
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    • 2015
  • This study aims to synthesis the self-cleaning fibers. The nano-titanium dioxide ($TiO_2$) were blend with the polypropylene (grade 561R) at 1wt%, 3wt%, 5wt%, 10wt%, 15wt% and 20wt%. The $TiO_2$-fibers were obtained from single screw extruder. The mechanical, thermal, rheology and self-cleaning properties were also investigated. The results showed that the tensile strength of the $nTiO_2$-PP fibers decreased with increasing of the amount of $TiO_2$. The presents of the $TiO_2$ in the PP fibers significantly showed the improving of the self-cleaning properties under sunlight and 20 watt of UV radiation. The $TiO_2$-PP fibers in presents of $TiO_2$ 20wt% showed the best results of self-cleaning under 5 hours of the sunlight which the similar results were found under 5 hours of 20 watts of UV radiation.

Linear Low Density Polyethylene (LLDPE)/Zeolite Microporous Composite Film

  • Jagannath Biswas;Kim, Hyun;Soonja Choe;Patit P. Kundu;Park, Young-Hoon;Lee, Dai-Soo
    • Macromolecular Research
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    • v.11 no.5
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    • pp.357-367
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    • 2003
  • The linear low density polyethylene (LLDPE)/zeolite composite using novel inorganic filler, zeolite, is prepared by a conventional compounding procedure using a twin-screw extruder. The observed scanning electron microscopic (SEM) morphology shows a good dispersion and adhesion of zeolite in the LLDPE matrix. The mechanical properties in terms of the Young's modulus, the yield stress, the impact strength, and the elongation at break were enhanced with a successive increment of zeolite content up to 40 wt%. The X-ray diffraction measurement is of supportive for the improved mechanical properties and the complex melt viscosity is as well. Upon applying a certain level of strain on the composites, the dewetting, the air hole formation and its growth are characterized. The dewetting originates around the filler particles at low strain and induces elliptical micropores upon further stretching. The microporosity such as the aspect ratio, the number and the total area of the air holes is also characterized. Thus, the composites loaded 40 % zeolite and 300 % elongation may be applicable for breathable microporous films with improved modulus, impact and yield stress, elongation at break, microporosity and air hole properties.

Mechanical and thermal properties of Homo-PP/GF/CaCO3 hybrid nanocomposites

  • Parhizkar, Mehran;Shelesh-Nezhad, Karim;Rezaei, Abbas
    • Advances in materials Research
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    • v.5 no.2
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    • pp.121-130
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    • 2016
  • In an attempt to reach a balance of performances in homo-polypropylene based system, the effects of single and hybrid reinforcements inclusions comprising calcium carbonate nanoparticles (2, 4 and 6 phc) and glass fibers (10 wt.%) on the mechanical and thermal properties were investigated. Different samples were prepared by employing twin-screw extruder and injection molding machine. In morphological studies, the uniform distribution of glass fibers in PP matrix, relative adhesion between glass fibers and polymer, and existence of nanoparticles in polymer matrix were observed. $PP/CaCO_3$ (6 phc) as compared to pure PP and PP/GF had superior tensile and flexural strengths, impact resistance and deformation temperature under load (DTUL). $PP/GF/CaCO_3$ (6 phc) composite displayed comparable tensile and flexural strengths and impact resistance to neat PP, while its tensile and flexural moduli and deformation temperature under load (DTUL) were 436%, 99% and $26^{\circ}C$greater respectively. The maximum impact resistance was observed in $PP/CaCO_3$(6 phc). The highest DTUL was perceived in PP hybrid nanocomposite containing 10 wt.% glass fiber and 4 phc $CaCO_3$ nanoparticle.

Morphology and Thermal Properties of PPS/ABS Blends (PPS/ABS 블렌드의 형태학적/열적 특성)

  • 이영관;김준명;남재도;박찬석;장승필
    • Polymer(Korea)
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    • v.24 no.3
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    • pp.366-373
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    • 2000
  • In this study, the PPS/ABS blend system was investigated in order to collectively identify the relationship among blend morphology, chemical compatibilization and thermal property. ABS resin was chemically modified by the incorporation of maleic anhydride through reactive extrusion for enhanced compatibilization, and PPS, ABS and the modified ABS were blend by a sing twin screw extruder. The effect of chemical modification of ABS on the morphological, mechanical, and thermal properities of the resulting blend was examined. A strong interaction was observed between PPS and MABS by optical microsopy as well as scanning electron microscopy, exhibiting a well-dispersed morphological feature. The PPS/MABS blend showing a single glass transition temperature was observed in dynamic mechanical analysis, demonstrating a pseudo-homogeneous phase morphology induced by chemical compatibilization. PPS/MABS blend also exhibited an enhanced thermal stability and heat distortion temperature compared with modified PPS/ABS blend.

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Effects of Intercalant on the Dispersibility of Silicate Layers in Clay- dispersed Nanocomposite of Poly(styrene-co-acrylonitrile) Copolymer

  • Ko, Moon-Bae;Park, Min;Kim, Junkyung;Choe, Chul-Rim
    • Macromolecular Research
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    • v.8 no.2
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    • pp.95-101
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    • 2000
  • Clay/poly(styrene-co-acrylonitrile) copolymer (SAN) hybrids have been prepared by simple meltmixing of two components, SAN and organophilic clays with a twin screw extruder. Effects of intercalant on the dispersibility of silicate layers in clay-dispersed nanocomposite were studied by using five different organophilic clays modified with the intercalants of different chemical structures and different fractions of intercalant. The dispersibility of 10-$\AA$-thick silicate layers of clay in the hybrid was investigated by using an X-ray diffractometer and a transmission electron microscope. It was found that if the fraction of intercalant in the organophilic clay becomes too high, SAN is difficult to intercalate into the inter-gallery of silicate layers in the hybrid prepared at 180$\^{C}$, and thus the hybrid shows poor dispersibility of silicate layers. The flexural modulus of the hybrid increases as the dispersibility of silicate layers in the hybrid increases.

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Electrical Properties of CNT and Carbon Fiber Filled Hybrid Composites Based on PA66

  • Lee, Minji;Park, Se-Ho;Jhee, Kwang-Hwan;Kye, Hyoungsan;Bang, Daesuk
    • Elastomers and Composites
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    • v.56 no.2
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    • pp.65-71
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    • 2021
  • In recent times, the demand for electronic devices has increased because of advancements in the electronics industry. Consequently, research on shielding against electromagnetic interference (EMI) from electronic devices has also progressed significantly. In particular, research on imparting electrical conductivity to plastic has seen substantial progress. In this study, the effect of hybrid fillers comprising carbon fiber (CF) and carbon nanotubes (CNTs) on the electrical properties of polyamide 66 (PA66) composites was investigated. PA66 composites were prepared using a BUSS Co-Kneader single-screw extruder. EMI shielding effectiveness (SE) increased with the increasing addition of unsized CF (UCF), sized CF (SCF), and CNTs. For the PA66/SCF/CNT hybrid filler composites, EMI SE significantly increased with the increase in SCF content. Finally, the hybrid filler comprising SCF and CNTs may have a synergistic effect on the EMI SE and surface resistivity of PA66/SCF/CNT composites.