• Title/Summary/Keyword: Sandwich structure

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Influence of Design Variables on Failure Loads of Sandwich Beam (설계변수에 대한 샌드위치 보의 파손하중)

  • Jongman Kim
    • Composites Research
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    • v.16 no.3
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    • pp.18-24
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    • 2003
  • Sandwich structures have been widely used in the applications of vessel industry, where high structural stiffness is required with small addition of weight. It is so significant to think of the effect of the variables in the design process of the sandwich structure for the concentrated loads. This paper describes the influence of design variables, such as core density, core thickness and face thickness ratio, on the strength of sandwich beam. The theoretical failure loads based on the 2-D elasticity theory agree well with the experimental yield or failure loads, which are measured at the three point bending laboratory test using AS4/3501-6 facing and polyurethane foam core sandwich beam. The comparison of those yield or failure loads was also done with the ratio of the top to bottom face thickness. The theoretical optimum condition is obtained by finding the intersection point of failure modes involved, which gives optimum core density of the sandwich beam for strength and stiffness. In the addition, the effect of unequal face thickness for the optimized and off-optimized sandwich beams for the strength was compared with the ratio of loading length to beam length, and the variations of strength and stiffness were discussed with the relative ratio of core to face mass.

Vibration of elastically supported bidirectional functionally graded sandwich Timoshenko beams on an elastic foundation

  • Wei-Ren Chen;Liu-Ho Chiu;Chien-Hung Lin
    • Structural Engineering and Mechanics
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    • v.91 no.2
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    • pp.197-209
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    • 2024
  • The vibration of elastically supported bidirectional functionally graded (BDFG) sandwich beams on an elastic foundation is investigated. The sandwich structure is composed of upper and lower layers of BDFG material and the core layer of isotropic material. Material properties of upper and lower layers are assumed to vary continuously along the length and thickness of the beam with a power-law function. Hamilton's principle is used to deduce the vibration equations of motion of the sandwich Timoshenko beam. Then, the partial differential equation of motion is spatially discretized into a time-varying ordinary differential equation in terms of Chebyshev differential matrices. The eigenvalue equation associated with the free vibration is formulated to study the influence of various slenderness ratios, material gradient indexes, thickness ratios, foundation and support spring constants on the vibration frequency of BDFG sandwich beams. The present method can provide researchers with deep insight into the impact of various geometric, material, foundation and support parameters on the vibration behavior of BDFG sandwich beam structures.

The Necessity of Structural Performance Informations of Sandwich Panels for The Stability of Industry Building using Sandwich Panel as Roof Assemblies. (지붕하중 증가에 따른 공장건물 안정성확보를 위한 지붕외장재의 구조성능정보의 필요성)

  • Kang, Kyung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.725-730
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    • 2017
  • The strength ratio of the main structures of buildings gradually increasing, due to the advances made in analysis and cost saving techniques. In this study, to examine the stability of industry buildings using sandwich panels as roof assemblies, we examine the changes in the moment strength ratio of the main structures caused by increasing the roof load. This study adopts the PEB structure and three H-steel structure as the structural analysis models. In the case where the additional load exceeds about 11% of the roof design load, the strength ratio exceeds 1 for the main structure. In the case where the additional load exceeds about 36%(of the roof design load), the working moment exceeds the plastic moments, which leads to major damage to the structure. This study compares 1) the maximum load according to the purlin spaces, 2) the maximum load by KS, and 3) the maximum load calculated from the test results of the manufacturer.The maximum bearing load of the panels determined by all three methods exceeds the structure failure threshold load of the main structure. This study provides evidence that an unexpected increase in the roof load might cause the whole structure to collapse, due to the failure of the main structural members, before the failure of the roof assemblies. Therefore, information on the structural performance of the sandwich panels is required for the structural design, and the sandwich panels should be considered to be an integral part of the overall structural design.

A Study on the Analysis of causes & minimizing of Defects at Composite Materials Sandwich Structure reinforced with Honeycomb core in Autoclave Processing (하니콤 코어로 보강된 복합재료 샌드위치 구조물의 오토클레이브 성형시 발생되는 결함 원인 분석과 그 최소화 방안)

  • 권순철;양철문;최병근;이세원;한중원;김윤해
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.11a
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    • pp.21-29
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    • 2000
  • The Purpose of this paper is to determine the effect of the autoclave inner pressure rate, heat-up rate, tool round angle, Thickness of core, height of joggle on defects, and to minimize the defects of aircraft sandwich structure reinforced with honeycomb core occurred in autoclave processing. The results showed that the geometry of aircraft sandwich structure and tool such as tool round angle, Thickness of core, height of joggle, and the autoclave cure conditions such as inner pressure rate, heat up rate strongly affected the core movement, core wrinkle, bridge phenomenon of prepreg and depression of core that occurred in autoclave processing.

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Design of EDM Machine Tool Structures for Microfactory with High Stiffness and Damping Characteristics (마이크로팩토리 용 미세방전 공작기계의 고강성/고감쇠 설계)

  • Kim, Ju-Ho;Chang, Seung-Hwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.205-211
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    • 2007
  • In this paper, foam-composite sandwich structures for EDM machine tool components such as column and column block designed by controlling stacking sequences and cross-sectional dimensions of the composite structures. The original column block is a box-shaped structure made of aluminum connecting a column and a Z-stage of the system. This research was focused on the design of efficient column block structure using a foam-composite sandwich structure which have good bending stiffness and damping characteristics to reduce the mass and increase damping ratio of the system. Vibration tests for getting damping ratio with respect to the stacking angle and thickness of the composites were carried out. Finite element analyses for static defection and vibration behaviour were also carried out to find out the appropriate stacking conditions; that is, stacking sequence and rib configuration. From the test and analysis results it was found that composite-foam sandwich structures for the microfactory system can be successful alternatives for high precision machining.

A study on basis of metal inner structure by roll forming machine (롤 성형기를 이용한 금속 내부구조물 기초 실험)

  • 김형종;정동원;최두선;제태진;박재현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1452-1455
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    • 2004
  • Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the application of a particular sandwich structure, various types of cores can be used. The production of sandwich sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we have studied the embossing structure of sheet type and developed embossing roll mold with $\Phi$3 pattern and roll forming system.

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Dynamic buckling of smart sandwich beam subjected to electric field based on hyperbolic piezoelasticity theory

  • Shokravi, Maryam
    • Smart Structures and Systems
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    • v.22 no.3
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    • pp.327-334
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    • 2018
  • In this paper, dynamic buckling of the smart subjected to blast load subjected to electric field is studied. The sandwich structure is rested on Pasternak foundation with springs and shear elements. Applying piezoelasticity theory and hyperbolic shear deformation beam theory (HSDBT), the motion equations are derived by energy method. For calculating the dynamic instability region (DIR) of the sandwich structure, differential quadrature method (DQM) along with Bolotin method is used. The aim of this study is to investigate the effects of applied voltage, geometrical parameters of structure and boundary conditions on the DIR of the structure. The results show that applying negative voltage, the DIR will be happened at higher excitation frequencies. In addition, the clamped-clamped beam leads to higher excitation frequency with respect to simply supported boundary condition.

Dynamic buckling response of temperature-dependent functionally graded-carbon nanotubes-reinforced sandwich microplates considering structural damping

  • Shokravi, Maryam;Jalili, Nader
    • Smart Structures and Systems
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    • v.20 no.5
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    • pp.583-593
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    • 2017
  • This research deals with the nonlocal temperature-dependent dynamic buckling analysis of embedded sandwich micro plates reinforced by functionally graded carbon nanotubes (FG-CNTs). The material properties of structure are assumed viscoelastic based on Kelvin-Voigt model. The effective material properties of structure are considered based on mixture rule. The elastic medium is simulated by orthotropic visco-Pasternak medium. The motion equations are derived applying Sinusoidal shear deformation theory (SSDT) in which the size effects are considered using Eringen's nonlocal theory. The differential quadrature (DQ) method in conjunction with the Bolotin's methods is applied for calculating resonance frequency and dynamic instability region (DIR) of structure. The effects of different parameters such as volume percent of CNTs, distribution type of CNTs, temperature, nonlocal parameter and structural damping on the dynamic instability of visco-system are shown. The results are compared with other published works in the literature. Results indicate that the CNTs have an important role in dynamic stability of structure and FGX distribution type is the better choice.

Structural Design on Small Scale Sandwich Composite Wind Turbine Blade

  • Seongjin Ahn;Hyunbum Park
    • International Journal of Aerospace System Engineering
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    • v.10 no.2
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    • pp.1-4
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    • 2023
  • Even though the recent development trend of wind turbine systems has been focused on larger MW Classes, the small-scale wind turbine system has been continuously developed because it has some advantages due to easy personnel establishment and use with low cost and energy saving effect. This work is to propose a specific structural design and analysis procedure for development of a low noise 500W class small wind turbine system which will be applicable to relatively low wind speed region like Korea. The proposed structural feature has a skin-spar-foam sandwich composite structure with the E-glass/Epoxy face sheets and the Urethane foam core for lightness, structural stability, low manufacturing cost and easy manufacturing process. Moreover this type of structure has good behaviors for reduction of vibration and noise. Structural analysis including load cases, stress, deformation, buckling and vibration was performed using the Finite Element Method. In order to evaluate the designed blade structure the structural tests were done, and their test results were compared with the estimated results.

Vibration analysis of honeycomb sandwich composites filled with polyurethane foam by Taguchi Method

  • Aydin, Muhammet R.;Gundogdu, Omer
    • Steel and Composite Structures
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    • v.28 no.4
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    • pp.461-470
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    • 2018
  • In this study, the effect of polyurethane foam filler, in addition to surface layer thickness and core material thickness, on vibration characteristics of sandwich structures was investigated. The manufacturing process was carried out according to the Taguchi method. The natural frequencies and damping ratios of the produced samples were determined experimentally for fixed-free boundary conditions. In addition, solid models were developed for test samples and their finite element analyses were performed with $ANSYS^{(R)}$ to obtain their natural frequencies and mode shapes. An acceptably good agreement was found with the comparison of experimental results with the numerically obtained ones. The most effective parameters on the vibration characteristics of the sandwich structure were determined by the Taguchi method.