• Title/Summary/Keyword: Sandwich structure

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Development of Composite Brake Pedal for KTX-1 and Tests for Structural Certification (KTX-1 복합재 브레이크 페달 개발 및 구조 인증시험)

  • Joe, Chee-Ryong;Kim, Hyun-Su;Kim, Kwang-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1104-1111
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    • 1999
  • A brake pedal for the flight control system of the Korean primary trainer is developed using composite material. The development includes the structural design, stress analysis, manufacturing and the qualification tests. A FEM analysis is used for the structural design and stress analysis. Autoclaving process is used to fabricate the composite brake pedal. For the qualification tests, modular fixtures are developed and applied. It is shown that the composite brake pedal developed meets all the structural integrity requirements specified in the military specification for aircraft parts.

Optimum Design of the Laminated Composite Sandwich Plate Structure of Honeycomb Core considering Vibration Characteristics (복합적층 하니콤 코어형 샌드위치 판무구조물의 진동특성을 고려한 최적설계)

  • Seo, J.;Hong, D. K.;Ahn, C. W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.710-715
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    • 1997
  • This paper deals with the analysis of the optimum value of honeycomb core considering variable design parameter. As thickness and height of core rises in design parameter, natural frequency of laminated composite plate increases. The angle-phy has the maximum value when the plate of honeycomb core join to opposite direction. This paper shows that the natural frequency of CFRP was higher than that of GFRP and mode shapes were various at angle-ply.

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Structural Characteristics of a Hybrid Composite Carbody of Korean Tilting Train by Weight Load (한국형 틸팅열차용 복합재 차체의 하중적재에 따른 구조적 특성고찰)

  • Kim Jung-Seok;Jeong Jong Cheol;Han Jeong-Woo;Lee Sang-Jin;Kim Seung-Cheol;Seo Sung-Il
    • Journal of the Korean Society for Railway
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    • v.9 no.3 s.34
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    • pp.251-256
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    • 2006
  • This paper explains manufacturing process, analysis and experimental studies on a hybrid composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a aluminium honeycomb core and woven fabric carbon/epoxy faces. In order to evaluate deformational behavior of the composite carbody, the static load test under vertical load has been conducted. From the test, the vertical deflection an겨 cross sectional deformation of the carbody were analysed and measured. The maximum deflection along the side sill was 9.25mm in the experiment and 8.28mm in the analysis. The maximum cross sectional deformation was measured 5.42mm at carbody center in lateral direction and 4.06mm at roof center in vertical direction.

A study on the improvement of sound absorption coefficient of an honeycomb panel by the core resonance (코어공명을 이용한 허니콤패널의 흡음율 개선에 관한 연구)

  • Yu, Y.H.
    • Journal of Power System Engineering
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    • v.12 no.4
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    • pp.46-51
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    • 2008
  • Honeycomb panel has a constructive advantage because it is constructed with a honeycomb core, so it has relatively higher strength ratio to weight. Therefore honeycomb panel has been used as the light weight panels in the high-speed railway technology and high-speed ship like as cruise yachts. Also it has been used in the aircraft and aerospace industry as a structural panel because light weight structure is indispensible in that field of industry. Recently, the honeycomb panel is embossed in the viewpoints of high oil prices as the lightweight panel of the transport machine, however the sound insulation capacity of the honeycomb panel is poorer than those of uniform and another sandwich panels. In this paper a method to improving the sound absorption coefficient of a honeycomb panel Is studied by using the Helmholtz resonator. The sound absorption coefficients for some kinds of honeycomb cores are demonstrated by the normal incident absorption coefficient method.

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A Study on the Development of Roof Integrated PV Module (Focused on the Prefab Building System) (지붕재 일체형 태양전지 모듈의 개발에 따른 내구성 평가 (조립식 건축시스템을 중심으로))

  • Yi, So-Mi;Noh, Ji-Hee;Lee, Eung-Jik
    • KIEAE Journal
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    • v.6 no.4
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    • pp.17-24
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    • 2006
  • The application of photovoltaics into building as integrated building components has been paid more attention worldwide. Photovoltaics or solar electric modules are solid state devices, directly converting solar radiation into electricity; the process does not require fuel and any moving parts, and produce no pollutants. And the prefab building method is very effective because the pre- manufactured building components is simply assembled to making up buildings in the construction fields especially the sandwich panel. Architecture considerations for the integration of PV module to building envelope such as building structure, construction type, safety, regulation, maintenance etc. have been carefully refelected from the early stage of BIPV module design. Trial product of BIPV module are manufactured and sample construction details for demonstration building are purposed. Therefore, this paper intends to advanced its practical use by proposing how to get integrated PV system which can be applied to prefab building material, and how to apply it.

An Evaluation of Structural Strength by Testing the Carbody of Light Composite Material (경량 복합소재 차체의 시험에 의한 구조강도 평가)

  • Yoon S.C.;Jeon C.S.;Kim W.K.;Kim M.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.393-394
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    • 2006
  • This study introduces the testing results of the composite carbody which is applied to tilting train. The composite carbody is made of aluminum honeycomb structure materials like a sandwich. The static load test was performed to evaluate the structural characteristic and stability of the composite carbody. Considering the vertical, compressive, twisting load and 3-point supporting type as a testing terms, the structural stability of a carbody was evaluated.

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The development of the high speed & intellectual Line Center (초고속 Line Center의 구조설계에 관한 연구)

  • 송희남;유태봉;강경호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.479-482
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    • 2000
  • To complite the high speed cutting system, It should be solved some problems, to make light the weight of mechanism for feedrate, develop the Linear motor that bas more power, high speed control system, and high speed cutting tools, nowadays, although many high speed cutting machine is to be built by some machine maker ,they have same problems, in this study, developed the system ball screw type before the feedrate mechanism for linear motor ,so we make the basic system for Line Cents . through that, it is limited to reduce the weight of frame and their frame is to be designed differently each other to reach the purpose special material or strucutre should be contrived.

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Study on The Preparation and Mechanical Properties of Fiberglass Reinforced Wood-Based Composite

  • Zhang, Yang;Ma, Yan
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.4
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    • pp.505-514
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    • 2016
  • To study mechanical properties of fiberglass reinforced wood-based composite (FRWC), fiberglass with a diameter of $20{\mu}m$ was selected to prepare test specimens. Mechanical properties of fiberglass reinforced wood-based composite were determined by three-point-bending test while its microstructure was characterizes by scanning electron microscopy (SEM). The results showed that mechanical properties of fiberglass reinforced wood-based composite were superior to that of the wood fiberboard based on the contrasting mechanical curves and the analysis of fracture mechanism. It is believed that the material design with this "sandwich" structure brings a unique buffering capacity of fiberglass into play in the composites. So the specimen did not produce a sudden fracture failure at high level of applied loads because it had a bearing ability. The SEM analysis showed that the working strength of PVAc adhesive was high; under a bearing force, it could properly transfer a load. In addition, glass fiber mesh and wood fiber board combined well.

A Study on the Electrical Properties and Fabrication of Electret Element by Functional Ultra Thin Films -Electrical conduction in LB Ultra Thin Films of TCNQ- (기능성 초박막을 이용한 Electret 소자의 제작과 전기물성에 관한 연구-LB초박막 TCNQ의 전기전도 특성-)

  • 권영수;박만철;이원재;홍언식;강도열
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.40 no.5
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    • pp.489-495
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    • 1991
  • In this paper, we study the electrical conduction mechanism in Langmuir-Blodgett(LB) ultra thin films for which the LB device has a metal/LB films(TCNQ)/metal sandwich structure. Our experiments show that the current at the LB device does not depend on the temperature at below 0 C. This phenomena confirm that the electrical conduction current is a tunnel current inherent to ultra thin films. However, the current depends upon the temperature near the room temperature. This phenomena indicates the electeical conduction current is a Schottky current inherent to ultra thin films.

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A Study on The Load Test Method and Result For AL Car Body of LRT (경량전철차량 알루미늄 구조체 하중시험방법 연구 및 결과고찰)

  • Kim, Won-Kyung;Won, Si-Tae;Jeon, Chang-Sung
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.986-995
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    • 2008
  • This study introduces the testing results of the AL car body which is applied to LRT. The LRT car body is made of aluminum structure materials like a sandwich panel. The static load test was performed to evaluate the structural characteristic and stability of the AL car body. Considering the vertical, compressive, twisting load and 3-point supporting, Bend natural frequency Measurement, Twist natural frequency Measurement type as a testing terms, the structural stability of a car body was evaluated.

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