• Title/Summary/Keyword: Sandwich structure

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An Evaluation of Structural Test and Analysis for Composites Vehicle Structures of Automatic Guideway Transit (자동무인경전철 복합재 차체 구조물의 구조 시험 및 해석적 평가)

  • Ko, Hee-Young;Shin, Kwang-Bok;Cho, Se-Hyun;Kim, Dae-Hwan
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1103-1108
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    • 2009
  • This paper describes the results of structural test and finite element analysis for rubber wheel-type Automatic Guideway Transit(AGT) made of aluminum honeycomb sandwich composites with WR580/NF4000 glass-fabric epoxy laminate face sheets. The static tests of vehicle structure were conducted according to JIS E7l05. These static tests have been done under vertical load, compressive load and 3-point support load. The structural integrity of AGT vehicle structure was evaluated by displacement, stress obtained from LVDT and strain gauges, and natural frequency. And finite element analysis using Ansys v11.0 was done to compare with the results of static test. The result showed that the results of structural integrity for static test were in an good agreement with these of finite element analysis.

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The Effect of Geometrical Structure on the Heat Transfer of Insulating Nonwovens: A Comparison of Single and Double Layered Nonwovens (보온용 부직포의 구조적 특성이 열전달에 미치는 영향: 단층구조와 이층구조 부직포의 비교)

  • Kim, Hee-Sook
    • Korean Journal of Human Ecology
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    • v.7 no.2
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    • pp.113-119
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    • 1998
  • The purpose of this study was to investigate the effect of geometrical structure on the heat transfer of insulating nonwovens. Commercially available single and double layered polyester nonwovens have used. Thermal conductivity, k and thermal conductance, h were measured by using a constant temperature sandwich type device at dry and wet state. The results obtained were as follows: 1. Double layered nonwovens showed slightly lower thermal conductance and higher warmability than single layered nonwovens. 2. As moisture regain increased, double layered nonwovens showed higher increasing rate of thermal conductivity than single layered nonwovens.

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Crush Analysis of a TTX M-Car Design (TTX 구동차 설계안의 충돌압괴특성 분석)

  • Jung Hyun-Seung;Kwon Tae-Soo;Koo Jeong-Seo;Cho Tae-Min
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.616-621
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    • 2004
  • In this paper, the crush characteristics of a tilting train express (TTX) M-car design are evaluated with a head-on collision scenario. Its body shell is divided into three parts - front end, middle section, and rear end. For each part, crush-force relation is evaluated numerically through 3-dimensional shell element analysis with LS-DYNA. TTX's embody structure is a hybrid type structure made of steel and composite materials. Composite sandwich panels are modeled as layered shells whose layers have different material properties. And a damage material model is used to consider the effect of stiffness degradation during deformation. The crush characteristics obtained from these calculations will be used as material modeling data of full-rake collision analyses.

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Analysis and Design of the Composite Carbody of Tilting Train (복합재 틸팅열차 차체 구조물의 해석 및 설계)

  • Kim Soo-Hyun;Kang Sang-Guk;Lee Sang-Eui;Kim Chun-Gon;Lee Sang-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.47-50
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    • 2004
  • Weight reduction of the carbody is of great concern in developing high speed tilting train. Currently the composite materials are widely applied to the carbody structure due to their excellent material properties such as high specific strength and stiffness characteristics. In this paper, finite element analysis was conducted to design sandwich structures of composite carbody of the Korean Tilting Train eXpress(TTX). Several load tests on the carbody according to JIS E 7105, such as static vertical, compressive and torsional load tests was performed by finite element analysis, and the structural safety of composite carbody structure was verified.

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KSR- III 외피 단열에 대한 연구

  • Lee, Joon-Ho;Oh, Bum-Seok
    • Aerospace Engineering and Technology
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    • v.1 no.1
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    • pp.128-134
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    • 2002
  • Outer surfaces of KSR-III are insulated to protect outer structure and inner payloads from the aerodynamic heating. The characteristics of insulation material (BMS 10-102), selected through careful tests and thermal analyses, are low heat transfer rate and low density. It is applied in a wet and continuous spray pattern for outer surfaces of KSR-III. In the present study, the honeycomb sandwich structure of nose fairing, which is one of the typical multi-layer structures of KSR-III, is thermally analyzed with insulation.

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Aerodynamic and Structural Design on Small Wind Turbine Blade Using High Performance Configuration and E-Glass/Epoxy-Urethane Foam Sandwich Composite Structure

  • Kong, Changduk;Bang, Johyuk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.401-407
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    • 2004
  • This study proposes a interim development result for the l-㎾ class small wind turbine system, which is applicable to relatively low wind speed regions like Korea and has the variable pitch control mechanism. In the aerodynamic design of the wind turbine blade, parametric studies were carried out to determine an optimum aerodynamic configuration which is not only more efficient at low wind speed but whose diameter is not much larger than similar class other blades. A light composite structure, which can endure effectively various loads, was newly designed. In order to evaluate the structural design of the composite blade, the structural analysis was performed by the finite element method. Moreover both structural safety and stability were verified through the full-scale structural test.

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Processing and Properties of Steel Foam Sandwiches

  • Lefebvre, Louis-Philippe;Gauthier, Maxime;Baril, Eric;Voizelle, Benoit
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.91-92
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    • 2006
  • Metallic foams have a combination of attractive properties such as high specific mechanical properties and good energy absorption characteristics. This paper presents the properties of steel foam sandwiches produced using powder metallurgy approach. Metallic powder, solid polymeric binder and a foaming agent are dry-mixed and molded into the desired shape. The molded powder mix is then heat-treated to foam, debind and sinter the material. The resulting material has an open cell structure with high porosity. The structure and properties of sandwiches specimens produced with the process are presented and discussed.

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FEM Analysis of Smart Skin Structure Specimen (스마트 스킨 구조물 시편의 유한요소 해석)

  • 전지훈;황운봉
    • Composites Research
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    • v.16 no.4
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    • pp.59-65
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    • 2003
  • FEM analysis of the smart skin structure, and application of the sandwich structures investigated. The honeycomb manufactures only provide stillness of thickness direction and transverse shear modulus. Although these are dominant mechanical properties. the other mechanical properties are needed in FEM analysis. Hence, this work shows procedures of obtaining those mechanical properties. Honeycomb material was assumed to be ar, isotropic material and properties are estimated by its dominant honeycomb properties. The other honeycomb properties are then obtained by mechanical properties of Nomex. Buckling test and three point bending test were simulated by ABAQUS. Both the shell and solid element models were used. The results were compared with experimental results and analytical approaches. They showed good agreements. This study shows a guideline of FEM analysis of smart skin structure using commercial a FEM package.

A Study on Roll Forming Technology for Inner Structure Plate with Micro Dimple (미세 딤플 내부구조재 제작을 위한 롤 성형기술 연구)

  • Je T.J.;Kim H.J.;Kim B.H.;Huh B.W.;Seong D.Y.;Yang D.Y.;Choi D.S.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.326-332
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we made a roll forming machine which progressive forming possible and force measurement for a roll forming of the sheet metal forming. And we designed a roll molding that arrayed of embossing size 3mm in diameter fabricate micro dimple inner structure plate. We carried out forming experiment such as array change and thickness to sts304 sheet. Ultimately, this research developed inner structure plate of high stiffness.

The Vibration Analysis of Composite-VEM Thin-Walled Rotating Beam Using GHM Methodology (회전하는 복합재-VEM 박판보의 GHM 기법을 이용한 진동해석)

  • 박재용;나성수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.337-341
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    • 2004
  • This paper concerns the analytical modeling and dynamic analysis of advanced rotating blade structure implemented by a dual approach based on structural tailoring and viscoelastic materials technology. Whereas structural tailoring uses the directionality properties of advanced composite materials, the passive materials technology exploits the damping capabilities of viscoelastic material(VEM) embedded into the host structure. The structure is modeled as a composite thin-walled beam incorporating a number of nonclassical features such as transverse shear, warping restraint, anisotropy of constituent materials, and warping and rotary inertias. The VEM layer damping treatment is modeled by using the Golla-Mushes-McTavish(GHM) method, which is employed to account for the frequency-dependent characteristic o the VEM. The displayed numerical results provide a comprehensive picture of the synergistic implications of the application of both techniques, namely, the tailoring and damping technology on vibration response of thin-walled beam structure exposed to external time-dependent excitations.

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