• Title/Summary/Keyword: Sandwich structure

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A Study on 4 Point Bending Strength of Carbon/epoxy Face Sheet and Honeycomb Core Sandwich Composite Structure after Open Hole Damage (카본/에폭시 면재 및 허니컴 코어 샌드위치 복합재 구조의 구멍 손상에 의한 4점 굽힘 강도 연구)

  • Park, Hyunbum
    • Composites Research
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    • v.27 no.2
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    • pp.77-81
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    • 2014
  • In this study, it was performed damage assessment and repair of small scale aircraft adopted on composite. This aircraft adopted the sandwich structure to skin of wing. This study aims to investigate the residual strength of sandwich composites with nomex honeycomb core and carbon fiber face sheets after the open hole damage by the experimental investigation. The 4-point bending tests were used to find the bending strength, and the open hole was applied to introduce the simulated damage on the specimen. The bending strength test results after open hole were compared with the results of no damaged specimen test. In addition, The damaged composite structure was repaired using external patch repair method after removing damaged area. After that, this study presents comparison results of the experimental investigation between the damaged and the repaired specimen. It was found that the bending strength of repaired specimen was recovered up to 95% of undamaged specimen.

Design and Analysis of Composite Surface-Antenna-Structure for the Satellite Communication (위성통신을 위한 복합재료 표면안테나 구조의 설계 및 해석)

  • 유치상;황운봉;박현철;박위상
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.1-4
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    • 2002
  • The present study aims to design a multiplayer microstrip antenna with composite sandwich construction and to estimate structural behavior of this multiplayer structure for the next generation of structural surface technology. This is termed Surface-Antenna-Structure indicating that structural surface becomes antenna. Constituent materials were selected considering electrical properties as well as mechanical properties. For the antenna performance, antenna elements inserted into structural layers were designed for satellite communication at a resonant frequency of 12.5 GHz and final demonstration article was $16\times16$ array antenna. From electrical measurements it was shown that antenna performances were in good agreement with design requirements. Structural analysis showed this antenna structure was well designed for the mechanical rigidity. All constituent materials were characterized independently. The SAS concept is the first serious attempt at integration for both antenna and composite engineers and promises innovative future communication technology.

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Vibration Analyses of the STSAT-3 Satellite (과학기술위성 3 호 진동해석)

  • Cho, Hee-Keun;Suh, Jung-Ki
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.502-507
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    • 2008
  • An entire composite structure satellite is developing for the first time in Korea. All of the structure is made of CFRP-composite faced aluminum honeycomb sandwich structure. Here the random and sinusoidal spectrum analysis of the satellite was carried out by using the finite element method. The general spectrum analysis was herein performed but also the PSD (power spectrum density) function for random vibration analysis had been transformed into equivalent time domain function and then transient analysis is conducted. The time history of displacement, acceleration, stress and velocity responses with respect to the PSD input has been achieved by the time dependent transient function transformed from frequency PDS function. It enables one to perform dynamic durability analysis and then expect the life time of the composite structure. The composite faced sandwich structure's spectrum analysis of a domestically-developed satellite, STSAT-3, has been discussed in the present study.

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Bending behavior of aluminum foam sandwich with 304 stainless steel face-sheet

  • Yan, Chang;Song, Xuding
    • Steel and Composite Structures
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    • v.25 no.3
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    • pp.327-335
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    • 2017
  • To gain more knowledge of aluminum foam sandwich structure and promote the engineering application, aluminum foam sandwich consisting of 7050 matrix aluminum foam core and 304 stainless steel face-sheets was studied under three-point bending by WDW-T100 electronic universal tensile testing machine in this work. Results showed that when aluminum foam core was reinforced by 304 steel face-sheets, its load carrying capacity improved dramatically. The maximum load of AFS in three-point bending increased with the foam core density or face-sheet thickness monotonically. And also when foam core was reinforced by 304 steel panels, the energy absorption ability of foam came into play effectively. There was a clear plastic platform in the load-displacement curve of AFS in three-point bending. No crack of 304 steel happened in the present tests. Two collapse modes appeared, mode A comprised plastic hinge formation at the mid-span of the sandwich beam, with shear yielding of the core. Mode B consisted of plastic hinge formation both at mid-span and at the outer supports.

Optimal Design of Metallic Sandwich Plates with Inner Dimpled Shell Subjected to 3-Point Bending (굽힘 하중을 받는 딤플형 금속 샌드위치판재의 최적설계)

  • Seong D.Y.;Jung C.G.;Yoon S.J.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.702-705
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    • 2005
  • Metallic sandwich plates with Inner dimpled shell subjected to 3-point bending have been analyzed and then optimized for minimum weight. Inner dimpled shells can be easily fabricated by press or roll with high quality precision and bonded with same material skin sheets by resistance welding or adhesive bonding process. Optimized shape of inner dimple is a hemispherical shell to minimize weight without failure, including face yielding, face buckling and inner dimple buckling. It is demonstrated that bending stiffness of sandwich plate is 2 or 3 times than solid plates with same strength

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A Study on Large Area Roll Projection Welding for Metallic Sandwich Plate : Part 1 - Process Monitoring (금속 샌드위치 판재 대면적 롤 프로젝션 용접에 관한 연구 : Part 1 - 공정 모니터링)

  • Ahn, Jun-Su;Kim, Jong-Hwa;Na, Suck-Joo;Lim, Ji-Ho
    • Journal of Welding and Joining
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    • v.27 no.3
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    • pp.85-91
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    • 2009
  • A roll projection welding machine is introduced to fabricate metallic sandwich plate consisting of a structured inner sheet with projection-like shape and a pair of skin sheets. To fabricate the metallic sandwich plate of consistent and good quality, two process monitoring methods are introduced; dynamic resistance monitoring and skin sheet temperature monitoring. Dynamic resistance monitoring has no time delay but gives only averaged value over plate width. Skin sheet temperature monitoring has certain amount of time delay but is good for predicting weld quality of specified position. By the two complementary monitoring methods, the characteristics of the new welding process is successfully understood.

Finite Element Simulation of Behavior of WBK Cored Sandwich Panels Subjected to Bending Loads (굽힘하중 하의 벌크형 와이어 직조 카고메 트러스 중간재를 갖는 샌드위치 판재의 기계적 거동)

  • Choi, Ji-Eun;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.353-359
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    • 2009
  • Wire-woven Bulk Kagome (WBK) is a new truss type cellular metal fabricated by systematic assembling of helical wires in six directions. In this work, the experiments of mechanical behaviors of WBK cored sandwich panels subjected to bending load were performed and the results were compared with those by the corresponding analytic solutions. And also, finite element simulations were performed to validate the optimal design according to the analytic solutions. It is found the sandwich panel with WBK core performed excellently in terms of energy absorption and deformation stability after the peak point as well as the load capacity.

A study on the material mechanical properties and the flexural wrinkling of foam-filled sandwich beams (포옴심재를 갖는 샌드위치 보의 재료 기계적 성질 및 굽힘 국소좌굴에 관한 연구)

  • Han, Dong Ju;Hong, Chang Seon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.5
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    • pp.44-54
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    • 2003
  • The experiments are performed to evaluate mechanical properties about foam and face materials of sandwich beams. These results are applied to the flexural wrinkling estimation of sandwich beam. The 3 point bending test shows that it is reasonable to include pre-buckling behavior in flexural wrinkling analysis, which is closer to experimental result. It is also conducted to survey the wrinkling behavior.

Double bonded Cooper-Naghdi micro sandwich cylindrical shells with porous core and CNTRC face sheets: Wave propagation solution

  • Yazdani, Raziye;Mohammadimehr, Mehdi
    • Computers and Concrete
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    • v.24 no.6
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    • pp.499-511
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    • 2019
  • In this paper, wave propagation of double-bonded Cooper-Naghdi micro sandwich cylindrical shells with porous core and carbon nanotube reinforced composite (CNTRC) face sheets are investigated subjected to multi-physical loadings with temperature dependent material properties. The governing equations of motion are derived by Hamilton's principle. Then, the influences of various parameters such as wave number, CNT volume fraction, temperature change, Skempton coefficient, material length scale parameter, porosity coefficient on the phase velocity of double-bonded micro sandwich shell are taken into account. It is seen that by increasing of Skempton coefficient, the phase velocity decreases for higher wave number and the results become approximately the constant. Also, by increasing of the material length scale parameter, the cut of frequency increases, because the stiffness of micro structure increases. The obtained results for this article can be used to detect, locate and quantify crack.

Mechanical Behavior of Sandwich Panels with Quasi-Kagome Truss Core Fabricated from Expanded Metals (확장금속망을 이용하여 제작된 준카고메 트러스 중간층을 갖는 샌드위치 판재의 기계적 거동)

  • Lim, Chae-Hong;Lim, Ji-Hyun;Jung, Jae-Gyu;Lim, Jong-Dae;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1078-1085
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    • 2006
  • Many studies have been focused on how to manufacture ultra light metal structures and optimize them. In this study, we introduced a new idea to make sandwich panels with quasi-Kagome truss cores. First, metal sheets with a peculiar pattern of slits were expanded to be meshes, they are crimped into a triangular wave pattern, and then one third of struts were bent reversely to be quasi-Kagome trusses. Finally, two face sheets were bonded on the upper and the lower sides. The bending strength was estimated through elementary mechanics for the sandwich specimens with two kinds of face sheet the results of estimation were compared with the those of finite element analyses and experiments.