• 제목/요약/키워드: Sandwich structure

검색결과 499건 처리시간 0.026초

Rigid Core 샌드위치 구조의 초고속 공작기계 베드 적용에 관한 연구 (Application of Sandwich Structure with Rigid Core for High Speed Machine Tool Bed)

  • 서정도;이대길;김태형;박보선;최원선
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.113-116
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    • 2003
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool lift. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. In this study, a polymer concrete bed combined with welded steel structure i.e., a hybrid structure was designed and manufactured for a high-speed gantry-type milling. Also. its dynamic characteristics were measured by modal tests.

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차체 구조용 샌드위치 복합소재 단열 특성 평가 (Evaluation on Adiabatic Property for Vehicular Sandwich Composite Structure)

  • 이상진;오경원;정종철;공창덕;김정석;조세현
    • Composites Research
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    • 제19권1호
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    • pp.9-14
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    • 2006
  • 본 연구는 KS F 2278 2003 (창호의 단열성 시험 방법)에 의하여 철도차량 및 버스의 내/외장재로 적용 가능한 카본/에폭시 스킨-알루미늄 하니콤 & 발사코어 샌드위치 판넬(두께 : 37mm), 카본/에폭시 스킨-알루미늄 하니콤 코어 샌드위치 판넬(두께 : 57mm, 단열재 포함) 및 카본/에폭시 스킨-알루미늄 하니콤 코어 샌드위치 판넬(두께 : 37mm)에 대한 열관류율 시험을 하였다. 또한 KS F2277 . 2002 (건축용 구성재의 단열성 측정방법-교정열상자법 및 보호열상자법)에 의하여 추가로 알루미늄 스킨-알류미늄 하니콤 샌드위치 판넬들 (두께 : 27mm, 35n1m)과 알루미늄 스킨-포밍 알루미늄 샌드위치 판넬 (두께27mm)에 대한 열관류율 시험을 수행하였다. 본 연구를 통해 면제와 심재사이에 열전달은 실제 단면적이 넓을수록 열관류율이 높았으며, 하이브리드형 복합재 일수록 단열성능이 우수함을 확인하였다.

Size-dependent flexoelectricity-based vibration characteristics of honeycomb sandwich plates with various boundary conditions

  • Soleimani-Javid, Zeinab;Arshid, Ehsan;Khorasani, Mohammad;Amir, Saeed;Tounsi, Abdelouahed
    • Advances in nano research
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    • 제10권5호
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    • pp.449-460
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    • 2021
  • Flexoelectricity is an interesting materials' property that is more touchable in small scales. This property beside the sandwich structures placed in the center of scientists' attention due to their extraordinary effects on the mechanical properties. Furthermore, in the passage of decades, more elaborated sandwich structures took into consideration results from using honeycomb core. This kind of structure, inspiring from honeycomb core, provides more stiffness to weight ratio, which plays a crucial role in different industries. In this paper, based on the Love-Kirchhoff's hypothesis, Hamilton's principle, modified couple stress theory and Fourier series analytical method, equations of motion for a sandwich plate containing a honeycomb core integrated by two face-sheets have derived and solved analytically. The equations of both face sheets have derived by flexoelectricity consideration. Moreover, it should be noticed that the whole structure rests on the visco-Pasternak foundation. Conducting current research provided an acceptable and throughout study based on flexoelectricity to address the effect of materials' characteristics, length-scale parameter, aspect, and thickness ratios and boundary conditions on the natural frequency of honeycomb sandwich plates. Also, based on the presented figures and tables, there is a close agreement between previous studies and recent work. Due to the high ratio of strength to weight, current model analyzing is capable of taking into account for different vehicles' manufacturing in a high range of industries.

우레탄 폼 코아 샌드위치 구조물의 피로특성에 미치는 스티칭 사의 영향 (Effects of Stitching Thread on Fatigue Characteristics of Polyurethane foam Cored Sandwich Structure)

  • 김재훈;이영신;박병준;김영기;김덕회
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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    • pp.71-75
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    • 2000
  • The effects of stitching thread on fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Fatigue test and static test, being used in four point bending test, are performed with various diameters and distances of stitching thread. The Results show that the maximum load for bending tests is similar to each other, but after $1O^6$ fatigue cycles, the stiffness degradation of the stitching thread diameter $\emptyset$ 3mm specimen is a much larger than that of the $\emptyset$ 5mm specimen.

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TTX 하이브리드 복합재 차체 제작 공정 (The Manufacturing Process for Hybrid Composite Carbody Structures of Korean Tilting Train eXpress)

  • 신광복;조세현;이상진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.212-215
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    • 2004
  • The hybrid composite carbody structures were considered as the carbody system of Korean Tilting Train eXpress(TTX) to achieve the lightweight design. The TTX carbodies are composed of the carbody shell made of the sandwich composite structure and the undeframe made of the metal structure. The sandwich structures were used to minimize the weight of carbody, and the metal underframe was used to modify the design easily and to keep the strength of underframe by the installation of the electrical equipments. The sandwich carbody structures will be cured in an autoclave. In this paper, the manufacturing processes of the TTX carbody structures were introduced briefly.

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하니콤 샌드위치 구조물의 수리 시 반복 경화에 따른 강도 특성 평가 (Evaluation of Strength Characteristics of HoneyComb Sandwitch Structure Due to the Repeated Curing Cycle in Repair Process)

  • 손영준;이기현;김국진;한중원;김윤해
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.83-87
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    • 2002
  • Aerospace industries are widely using honeycomb sandwich structures that it has high specific strength and stiffness, chemical material resistance and fatigue resistance. But, in repairing process of damaged areas, one of the problems is that delamination can be occurred in the sound areas during and/or after the exposure to the elevated curing temperature in case that the repair process is repeated. Therefore, this study was conducted Flatwise tensile, Drum peel and Long beam flexural strength tests to evaluate the degree of degradation of mechanical properties of the honeycomb sandwich structures by affecting thermal aging. As the results, the decrease of mechanical strength was observed at the specific specimen which is exposed over 50hrs at $127^{\circ}C$.

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와이어 직조 카고메 다공질 금속을 심재로 갖는 샌드위치 판재의 최적 설계 (An Optimal Design of Sandwich Panels with Wire-woven Bulk Kagome Cores)

  • 이용현;강기주
    • 대한기계학회논문집A
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    • 제32권9호
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    • pp.782-787
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    • 2008
  • First, the effect of the geometry such as the curved shape of the struts composing the truss structure of WBK is elaborated. Then, analytic solutions for the material properties of WBK and the maximum loads of a WBK-cored sandwich panel under bending are derived. A design optimization with the face sheet thickness and the core height selected as the design variables is presented for given slenderness ratios of the WBK core. Unless the face sheet thickness is limited, the optimal design to give the maximum load per weight is always found at a confluence of three failure modes, namely, face sheet yielding, indentation plastic, and core shear modeB plastic.

하이브리드 복합재 차체 구조물의 성형공정에 관한 연구 (A Study on the manufacturing process for Hybrid Composite Carbody Structures)

  • 신광복;조세현;이상진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.461-466
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    • 2004
  • The hybrid composite carbody structures were considered as the carbody system of Korean Tilting Train eXpress(TTX) to achieve the lightweight design. The TTX carbodies are composed of the carbody shell made of the sandwich composite structure and the undeframe made of the metal structure. The sandwich structures were used to minimize the weight of carbody, and the metal underframe was used to modify the design easily and to keep the strength of underframe by the installation of the electrical equipments. The sandwich carbody structures will be cured in an autoclave. In this paper, the manufacturing processes of the TTX carbody structures were introduced briefly.

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유한요소해석을 이용한 직조 탄소섬유 발포 고분자 샌드위치 구조의 압축특성 (FE Analyses of the Compressive Characteristics of Carbon Fabric/Polymeric Foam for Sandwich Structure)

  • 장승환;전성식
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.194-197
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    • 2004
  • In this paper, compressive characteristics of carbon fabric skin with polymeric foam core sandwich structure were investigated by FE analyses and compressive tests of polyurethane foam were also conducted with respect to temperature changes, which were determined by curing processes of epoxy or polyester resin to obtain mechanical behaviour of polyurethane foam. FE analyses indicated variation of parameters with respect to manufacturing pressure, which have comparatively massive effect upon mechanical properties of sandwich structures, i.e. wavelength as well as crimp angle of carbon fabric

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