• Journal of the Korean Society for Precision Engineering
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• v.24 no.8 s.197
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• pp.67-73
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• 2007

A sandwich plate with a truss core is composed of two face sheets and a pyramidal truss core between face sheets. This paper shows how to estimate the shear modulus of a truss core, experimentally. To determine the shear modulus of truss cores, 3-point bending tests are performed. For tests, metallic sandwich beams with truss cores are fabricated. Two kinds of truss cores are tested to investigate the shear modulus. Each test is repeated under different widths in order to increase accuracy. As a result, the shear modulus of sandwich beam is properly calculated. The deflection of a sandwich beam with a truss core by shear deformation takes the major contribution of the total deflection and the shear modulus of sandwich beam should be considered whenever it is designed.

• Structural Engineering and Mechanics
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• v.64 no.2
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• pp.259-270
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• 2017

The stochastic vibration response of the sandwich beam with the nonlinear adjustable visco-elastomer core and supported mass under stochastic support motion excitations is studied. The nonlinear dynamic properties of the visco-elastomer core are considered. The nonlinear partial differential equations for the horizontal and vertical coupling motions of the sandwich beam are derived. An analytical solution method for the stochastic vibration response of the nonlinear sandwich beam is developed. The nonlinear partial differential equations are converted into the nonlinear ordinary differential equations representing the nonlinear stochastic multi-degree-of-freedom system by using the Galerkin method. The nonlinear stochastic system is converted further into the equivalent quasi-linear system by using the statistic linearization method. The frequency-response function, response spectral density and mean square response expressions of the nonlinear sandwich beam are obtained. Numerical results are given to illustrate new stochastic vibration response characteristics and response reduction capability of the sandwich beam with the nonlinear visco-elastomer core and supported mass under stochastic support motion excitations. The influences of geometric and physical parameters on the stochastic response of the nonlinear sandwich beam are discussed, and the numerical results of the nonlinear sandwich beam are compared with those of the sandwich beam with linear visco-elastomer core.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.2
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• pp.478-484
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• 2012

In this study, compression analyses of sandwich composites with porous core were carried out. Finite element models of aluminum foam and honeycomb core sandwich composite material were applied solid element. In the case of aluminum foam core, valid equivalence damage model was applied. In the in-plane compression analysis, the maximum load of aluminum foam core sandwich was similar with that of aluminum honeycomb core sandwich. But in case of aluminum honeycomb core sandwich, the load support region becomes longer in comparison with aluminum foam core sandwich. In the out-plane compression analysis, compression maximum load of aluminum honeycomb core sandwich was higher than that of aluminum foam core sandwich. Through these Simulation analysis, obtains the behavior of sandwich composites.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2001.05a
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• pp.234-237
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• 2001

In this study, efforts were made to understand the propagation of electromagnetic wave through the foam core sandwich structure by the analytical model. Foam core sandwich structure is composed of glass/epoxy composite skins and foam core. Transmittance and reflectance of the arbitrary linearly polarized incident TEM waves through the unidirectional composites, foam and foam core sandwich structures were determined as functions of thickness, fiber orientation of composites, incident angle and polarization angle by the analytical model. From the results of the analysis, the general tendency of transmittance and reflectance of electromagnetic wave through composites, foam and foam core sandwich structures was obtained.

• Steel and Composite Structures
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• v.27 no.6
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• pp.717-725
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• 2018

One of the most important design criteria in military tunnels and armoured doors is to resist the blast loads with minimum structural weight. This can be achieved by using steel sandwich panels. In this paper, the nonlinear behaviour of steel sandwich panels, with different core materials: (1) Hollow (no core material); (2) Rigid Polyurethane Foam (RPF); and (3) Vulcanized Rubber (VR) under free air blast loads, was investigated using detailed 3D nonlinear finite element models in Ansys Autodyn. The accuracy of the finite element model proposed was verified using available experimental test data of a similar steel sandwich panel tested. The results show the developed finite element model can be reliably used to simulate the nonlinear behaviour of the steel sandwich panels under free air blast loads. The verified finite element model was used to examine the different parameters of the steel sandwich panel with different core materials. The result shows that the sandwich panel with RPF core material is more efficient than the VR sandwich panel followed by the Hollow sandwich panels. The average maximum displacement of RPF sandwich panel under different ranges of TNT charge (1 kg to 10 kg at a standoff distance of 1 m) is 49% and 53% less than the VR and Hollow sandwich panels, respectively. Detailed empirical design equations were provided to quantify the maximum deformation of the steel sandwich panels with different core materials and core thickness under a different range of blast loads. The developed equations can be used as a guide for engineer to design steel sandwich panels with RPF and VR core material under a different range of free air blast loads.

• Elastomers and Composites
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• v.51 no.4
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• pp.275-279
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• 2016

Additive manufacturing or 3D printing is a new manufacturing process and its application is getting growth. However, the product qualities such as mechanical strength, dimensional accuracy, and surface quality are low compared with conventional manufacturing process such as molding and machining. In this study not only mechanical characteristics of polymer sandwich panel having three dimensional core layer but also mechanical characteristics of core layer itself were analyzed. The shape of three dimensional core layer was pyramidal kagome structure. This core layer was fabricated by two different methods, injection molding with PP resin and material jetting type 3D printing with acrylic photo curable resin. The material for face sheets in the polymer sandwich panel was PP. Maximum load, stiffness, and elongation at break were examined for core layers fabricated by two different methods and also assembled polymer sandwich panels. 3D printed core showed brittle behavior, but the brittleness decreased in polymer sandwich panel containing 3D printed core. The availability of 3D printed article for the three dimensional core layer of polymer sandwich panel was verified.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.381-382
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• 2006

The mechanical behaviors of multi-layered foam core sandwich composite were investigated through a 3-point bending test. The sandwich specimens were obtained from sandwich panel consisting of aluminum faces and urethane foam core. Three types of sandwich specimens such as a single structure, a double structure and a triple structure were considered. The span of sandwich specimens were varied from 170mm to 350mm. According to the results, the flexural and shear properties of multi-layered sandwich composite were found to be higher than those of single-layered sandwich composite.

• Structural Engineering and Mechanics
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• v.65 no.6
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• pp.657-678
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• 2018

Sandwich structures are well known for their use in aircraft, naval and automobile industries due to their high strength resistance with light weight and high energy absorption capability. Sandwich beams with soft core are very common and simple structures that are employed in day to day general use appliances. Modeling and analysis of sandwich structures is not straight forward due to the interactions between core and face sheets. In this paper, formulation of Super Convergent finite elements for analysis of the sandwich beams with soft core based on Euler Bernoulli beam theory are presented. Two elements, Eul4d with 4 degrees of freedom assuming rigid core in transverse direction and Eul10d with 10 degrees of freedom assuming the flexible core were developed are presented. The formulation considers the top, bottom face sheets and core as separate entities and are coupled by beam kinematics. The performance of these elements are validated by results available in the published literature. Number of studies are performed using the formulated elements in static, free vibration and wave propagation analysis involving various boundary and loading conditions. The paper highlights the advantages of the elements developed over the traditional elements for modeling of sandwich beams and, in particular wave propagation analysis.

• Composites Research
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• v.16 no.3
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• pp.18-24
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• 2003

Sandwich structures have been widely used in the applications of vessel industry, where high structural stiffness is required with small addition of weight. It is so significant to think of the effect of the variables in the design process of the sandwich structure for the concentrated loads. This paper describes the influence of design variables, such as core density, core thickness and face thickness ratio, on the strength of sandwich beam. The theoretical failure loads based on the 2-D elasticity theory agree well with the experimental yield or failure loads, which are measured at the three point bending laboratory test using AS4/3501-6 facing and polyurethane foam core sandwich beam. The comparison of those yield or failure loads was also done with the ratio of the top to bottom face thickness. The theoretical optimum condition is obtained by finding the intersection point of failure modes involved, which gives optimum core density of the sandwich beam for strength and stiffness. In the addition, the effect of unequal face thickness for the optimized and off-optimized sandwich beams for the strength was compared with the ratio of loading length to beam length, and the variations of strength and stiffness were discussed with the relative ratio of core to face mass.

• Structural Engineering and Mechanics
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• v.83 no.5
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• pp.609-615
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• 2022

A numerical approach for dynamic stability analysis of sandwich plates has been provided using Chebyshev-Ritz-Bolotin approach. The sandwich plate with porous core has been formulated according to a higher-order plate. All of material properties are assumed to be dependent of porosity factor which determines the amount or volume of pores. The sandwich plate has also been assumed to be under periodic in-plane loading of compressive type. It will be shown that stability boundaries of the sandwich plate are dependent on static and dynamical load factors, porosity factor, porosity variation and core thickness.