• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.353-358
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• 2002

A feature-based inspection planning system is proposed in this research to develop more efficient measuring methodology for the OMM (On-machine measurement) for complicated workpiece having many primitive form features. This paper focuses on the development of the CAIP (computer-aided inspection system) methodologies. The optimum inspection sequences for the features are determined by analyzing the feature information such as the nested relations and the possible probe approaching directions of the features, and forming feature groups. A series of heuristic rules are developed to accomplish it. Also, each feature is decomposed into its constituent geometric elements, and then the number of sampling points, the locations of the measuring point, the optimum probing path are determined by applying the fuzzy logic, Hammersley's method, and the TSP algorithm. To verify the proposed methodologies, simulations are carried out and the results are analyzed.

• Journal of the Korean Society for Nondestructive Testing
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• v.36 no.6
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• pp.504-509
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• 2016

Defects in dissimilar metal welds are reported to be on the increase during the operating lifespan and aging of nuclear power plants. In Korea, reported cases of defects due to dissimilar metal welds include the drain nozzle of a steam generator and RCS hot tube sampling nozzles. Therefore, there is an urgent need to develop a reliable automated nondestructive inspection technique and a system for the inspection of dissimilar metal welds of small diameter nozzles in a high radiation area of a nuclear power plant. In this study, to ensure effective defect inspection of small diameter nozzles (RCS high-temperature tube sampling nozzle) of a nuclear power plant, three different methods were developed. These include: (1) optimum inspection probe design by beam simulation, (2) multi-directions UT optimum inspection technique for the inspection of small diameters of different welded parts, and (3) remote control automatic inspection system. The developed technique and systems have been verified to be suitable for use in the inspection of defects in smaller diameter nozzles in nuclear power plants.

• Journal of Institute of Control, Robotics and Systems
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• v.21 no.12
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• pp.1109-1114
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• 2015

This paper presents an improved learning-based visual inspection method for auto parts inspection in severe lighting changes. Automobile sunroof frames are produced automatically by robots in most production lines. In the sunroof frame manufacturing process, there is a quality problem with some parts such as volts are missed. Instead of manual sampling inspection using some mechanical jig instruments, a learning-based machine vision system was proposed in the previous research[1]. But, in applying the actual sunroof frame production process, the inspection accuracy of the proposed vision system is much lowered because of severe illumination changes. In order to overcome this capricious environment, some selective feature vectors and cascade classifiers are used for each auto parts. And we are able to improve the inspection accuracy through the re-learning concept for the misclassified data. The effectiveness of the proposed visual inspection method is verified through sufficient experiments in a real sunroof production line.

• Journal of the Semiconductor & Display Technology
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• v.17 no.1
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• pp.27-34
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• 2018

Industrially, die-casting products are formed through casting, and so the methods to inspect the defects inside them are very restrictive. External inspection methods including visual inspection, sampling judgment, etc. enables researchers to inspect possible external defects, but x-ray inspection equipment has been generally used to inspect internal ones. Recently, they have been also applying three-dimensional internal inspections using CT equipment. However, they have their own limitations in applying to the use of industrial inspection due to limited detection size and long calculation time. To overcome the above problems, this paper has suggested a method to inspect internal defects by comparing the CAD data of the product to be inspected with the 3D data of the CT image. In this paper, we proposed a method for fast and accurate inspection in three dimensions by applying x-ray inspection to find internal defects in industrial parts such as aluminum die casting products. To show the effectiveness of the proposed method, a series of experiments have been carried out.

• Journal of the Korean Operations Research and Management Science Society
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• v.29 no.4
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• pp.61-72
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• 2004

In this paper, we design sampling inspections and service capacities simultaneously for multi-products. Particularly, we extend Kim(2003) by introducing the fixed cost of providing services. We show that, due to the fixed cost considered, the cost function of a product is no longer linear or convex in terms of the level of service provision, and the total inspection is prefered to the small level of service capacity which results in high burden of the fixed cost. And we develop a simple framework to deal with this joint design problem for a product. Also we consider the problem of allocating the given number of the total service capacities among products. A dynamic programming algorithm is developed to determine the optimal allocation which minimizes the overall total cost of the system and the optimal allocation can be obtained with the considerably smaller computations than the total number of possible allocations. The results can be used to support planning decisions and to aid the joint design of inspections and service capacities for products.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.667-670
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• 2001

For major structural components periodic inspections and integrity assessments are needed for the safety. However, many flaws are undetectable because sampling inspection is carried out during in-service inspection. Probabilistic integrity assessment is applied to take into consideration of uncertainty and variance of input parameters arise due to material properties and undetectable cracks. This paper describes a Probabilistic Fracture Mechanics(PEM) analysis based on the Monte Carlo(MC) algorithms. Taking a number of sampling data of probabilistic variables such as fracture toughness value, crack depth and aspect ratio of an initial surface crack, a MC simulation of failure judgement of samples is performed. For the verification of this analysis, a comparison study of th PFM analysis using a commercial code, mathematical method is carried out and a good agreement was observed between those results.

• Communications for Statistical Applications and Methods
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• v.8 no.2
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• pp.383-394
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• 2001

This paper is a generalization of single and two-level skip-lot sampling plans to n-level. On every skipping inspection of the n-level skip-lot sampling plan, not only the number of consecutive lots to be accepted but also the fraction of lots to be inspected can be freely choosed. The general formulas of the operating characteristic function, average fraction inspected, average sample number and average outgoing quality in n-level skip-lot sampling plan are derived. The operating characteristic curves, average sample number and average outgoing quality of a reference plan, two-level and five-level skip-lot sampling plans are compared.

• Journal of the Korean Statistical Society
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• v.7 no.1
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• pp.27-43
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• 1978

This paper deals with the problem of obtaining a minimum cost acceptance sampling plan for destructive testing. The cost model is constructed under the assumption that the sampling procedure takes the following form; 1) lots rejected on the first sample are acreened with a non-destructive testing, 2) the screening is assumed to be imperfect, and therefore, after the screening, a second sample is taken to determine whether to accept the lot of to scrap it. The usual sampling procedures for destructive testing can be regarded as special cases of the above one. Utilizing Hald's Bayesian approach, procedures for finding the global optimal sampling plans are given. However, when the lot size is large, the global plan is very different to obtain even with the aid of an electronic computer. Therefore a method of finding suboptimal plan is suggested. An example with uniform prior is also given.

• Journal of Korean Institute of Industrial Engineers
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• v.16 no.1
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• pp.1-15
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• 1990

An AQL type variables sampling system with switching rules is proposed. Comparative studies of existing variables sampling standards - MIL-STD-414, ANSI Z1.9, ISO 3951, and BS 6002 - are made, and simulation studies on switching procedures are conducted. Based on comparative and simulation studies, a variables sampling standard for Korean industry is proposed. The master sampling tables of the proposed standard are taken from the variables standard ANSI Z 1. 9 and the switching rules are matched to the attributes standard KS A 3109 to enable us to move between the proposed variables standard and KS A 3109. Composite OC and ASN curves of the proposed standard are calculated for selected combinations of lot sizes and AQL's and they are compared with those of ANSI Z1.9.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.28 no.2
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• pp.75-80
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• 2005

As a result of globalization process and TBT agreement, KS is also being revised, reestablished and some are abolished according to international standards such as ISO, IEC, etc. Conventional KS sampling inspection standards contained many different procedures from ISO, but recently, to match with international standards, all the rest of the standards except KS A 3102, 3104, 3151 were abolished, and the even the ones being in use still are also scheduled and be revised. Especially, KS A 3101, KS A 3105, KS A 3109, which were used most frequently in Korea were abolished, and the KS A ISO $2859-0\~3$ which coincide with ISO standards were established 3 years ago, but the implementation rate is very slow. Starting next year the national examination for qualification process for the product quality related item will the started and the preparation is underway. This study will investigate the recent sampling inspection process of KS as well as SPC related KS overhaul problem and present the data to help workers in SPC related field. One of the main example will be on KS A ISO 2859-3 and will attempt to help those medium and small sized companies with examples.