• Title/Summary/Keyword: Safety Gear

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Vibration Characteristics and its Countermeasure of Orifice Pipe for Reduction Gear Lubrication of Azimuth Thruster (아지무스 추진기의 감속 기어 윤활용 오리피스 파이프 진동특성과 방진대책)

  • Eam, Gitak;Barro, Ronald D.;Lee, Donchool
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.555-558
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    • 2013
  • A type of electric propulsion employed by specialized purpose vessels or offshore is the azimuth thruster. Azimuth thruster application had been increasing recently and resulted to excellent vessel maneuverability. However, this system is very complex and some of its major component being exposed under the seawater level presents difficulty in sealing design. For Polar class icebreaker operating in extreme sea condition, this requires a high level of reliability and safety. In this study, the characteristics of lubricating orifice pipe structural vibration installed at the lower reduction gear were investigated and analyzed through beam analysis theory and comparison of experiments. Propeller excitation and the resonant modes of vibration causing excessive vibration and suitable countermeasures to prevent damage due to vibration fatigue on the pipe are presented.

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Design of Unification of Power device of Stow-Net Fishing System -Unification of Power Device by Hydraulic Power- (안강망 어로 시스템 동력장치의 통합화 설계 -유압동력을 사용한 동력장치의 통합-)

  • 문덕홍
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.35 no.1
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    • pp.65-76
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    • 1999
  • Our status of off-shore stow-net fishery is in face with many difficult problems; the lack of fisherman by evading the 3-D occupation, the safety accident by unskilled crew and old type fishing system. In order to solve those problems, it is necessary to save the man power and ensure the safety of fishing work by the effective utilization of power and automatization of fishing gear system. This is consists of the side drum driven by main engine, the net hauler, the bow and stern capstan, jib crane etc. Therefore, we suggest the design on unification of power device of fishing gear system as follows; (1) fishing system by uni-hydraulic power and (2) fishing system by electric motor and electro-hydraulic power.

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A Study on Estimation of Residual Stress in Carburized Spur Gears and Its Effect on the Stress Intensity Factor (침탄치차의 잔류응력추정 및 잔류응력을 고려한 응력확대계수에 관한 연구)

  • 류성기
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.30-37
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    • 1997
  • This paper deals with the residual stress of carburized spur gears is calculated being on the assumption that the main cause of residual stress is the volume difference between case and core due to the martensitic transformation in cooling. A formula is proposed to estimated the residual stress from the hardness and the amount of retained austenite. The estimated residual stress is close to the stress measured by X-ray method. The estimated residual stress is applied to the analysis of the fracture mechanics of carburized spur gear teeth. The stress intensity factor due to the residual stress is demonstrated. The stress intensity factor is computed by the influence function method, and it is shown that the factor is decreased by the residual stress in Carburized gear tooth.

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A Study on the Effect of the Shot Peening in SCM420H Planetary Gear (SCM420H 유성기어의 쇼트피닝 효과에 관한 연구)

  • Ahn, In-Hyo;Ahn, Min-Ju;Lyu, Sung-Ki
    • Journal of the Korean Society of Safety
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    • v.26 no.1
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    • pp.15-20
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    • 2011
  • This study deals with the effect of the shot peening in SCM420H planetary gears. The hardness and roughness of the gear surface can be improved by shot blast and shot peening. there in, the shot peening techniques are welcomed especially as one of the physical surface improvement methods. The two treatments are used widely, because of the qualitative analysis of shot blast and shot peening has become possible and the surface treatment can be done with little costs compared with other surface improvement methods. Therefore, this study investigates the effects of shot blast and shot peening in surface shape. The fatigue strength test at a constant stress amplitude is performed by using an electrohydraulic serve-controlled pulsating tester. And fatigue test also explained characteristics of shot blast and shot peening of planetary gears.

Yaw Gearbox Design for 4MW Class Wind Turbine (4MW급 풍력발전기용 요 감속기 설계)

  • Lee, Hyoung-Woo;Kim, In-Hwan;Lee, Jae-Shin
    • Journal of Convergence for Information Technology
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    • v.12 no.2
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    • pp.142-148
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    • 2022
  • In this paper, the weight reduction design of the yaw gearbox for wind turbine was performed through the finite element analysis method, and the stability was checked by performing the critical speed analysis. The weight reduction product can improve engine efficiency, save parts materials, and earn economic benefits. The yaw gearbox is lightweighted with the goal of achieving a safety rate of 1.3 or higher for wind turbine as indicated by IEC61400-1. In order to reduce the weight of the carrier, a topology optimization method was performed. The safety factor was verified by performing finite element analysis on the carrier. In addition, the housing and carrier were modeled using the finite element method, and the gear train was modeled using MASTA. For the yaw gearbox, the housing and carrier FE model and the gear train model were connected by the partial structural synthesis method to perform the rotational vibration analysis. Vibration excitation sources are mass unbalance and gear mesh frrequemcy, and as a result of the critical speed analysis, it was found that there was no resonance within the operating speed range.

A Study on the Safe Route through the Analysis of the Density of the Gill Netters in the West Sea (자망어선 밀도 분석을 통한 서해안 안전항로에 관한 연구)

  • Yoo, Sang-Lok;Jeong, Jong-Chul;Jeong, Jae-Yong;Yim, Jeong-Bin
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.22 no.5
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    • pp.389-401
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    • 2016
  • This study attempted to present the monthly distribution of the inshore gill netters for the prevention of propeller failure caused by the damage of fishing gear by the merchant vessels in the West Sea. This study was conducted using the transmitting device of fishing location (V-Pass) data for 1 year in 2014. The grid intervals are $30minute{\times}30minute$ ($latitude{\times}longitude$) based on the section of the sea. A total of 56 sections were analyzed by constructing a grid. The results revealed that the section no. 194 with the highest density index showed no fishing gear damage accident. But the section no. 193 with a relatively lower density index showed more frequent fishing gear damage accident. It is because the section no. 193 is included in the main route of the merchant vessels. Based on this analysis, it is found that the fishing gears are not damaged in proportion to density index but risk of damage exists according to the main routes of merchant vessels. Therefore, for the safe navigation of the merchant vessels, notifying the waters of $34.5^{\circ}{\sim}35.5^{\circ}$ at latitude and $125.67^{\circ}{\sim}126^{\circ}$ at longitude, as a navigational warning area from May through September, will prevent marine accident, such as propeller failure and fishing gear damage. Accordingly, when the merchant vessels navigate in the section no. 193 and 203, the area of $34.5^{\circ}{\sim}35.5^{\circ}$ at latitude and $125.5^{\circ}{\sim}125.67^{\circ}$ at longitude is recommended for the safe navigation.

Design Improvement of the Driving Bevel Gear in Transmissions of a Tracked Vehicle (궤도차량 변속기 구동용 베벨기어의 개선설계)

  • Jung, Jae-Woong;Kim, Kwang-Pil;Ji, Hyun-Chul;Moon, Tae-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.1-6
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    • 2015
  • Transmission of a tracked vehicle designed for multiple functions such as steering, gear-shifting, and braking is a core component of heavy vehicle to which the power is transferred based on combined technology of various gears, bearing, and fluid machineries. Robustness and durability of transmission, however, have been issued due to a large number of driving units and sub-components inside its body. The bevel gears are major components for the transmission of power in a transmission. Increasing the tooth surface roughness and chamfering of the bevel gears, especially, we aim to improve the quality of transmission. In this study, design structural evaluation is conducted on bevel gears of transmission for tracked vehicle using the ROMAX-DESIGNER program. By doing so, design safety of the bevel gears has been evaluated based on the gear strength theory of ANSI/AGMA 2003 B97 standard.

Design & Fabrication for Small Aircraft Landing Gear Drop Test Rig System (소형 항공기 착륙장치 낙하시험 장비 설계 및 제작)

  • Han, Jae-Do;Lee, Young-Shin;Ahn, Oh-Sung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.11
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    • pp.1121-1125
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    • 2008
  • A development of landing gear drop test rig system for a small aircraft was studied and presented in this paper. Hydraulic actuators were considered in order to operate test system automatically and the wire winch system was applied to keep safety of test operators. This rig system was manufactured after checking the structural stability. Friction force measurement and drop velocity evaluation tests were done to confirm the confidence of test system. As a results of evaluation tests, it was confirmed that developed landing gear drop test system was adaptable.

Analysis of Vibration Parameters for the Fault Diagnosis of Reduction Unit for High-speed Train (고속철도차량 감속기 결함진단을 위한 진동 파라미터 분석)

  • Kim, Jae Chul;Ji, Hae Young;Lee, Kang Ho;Moon, Kyung Ho;Seo, Jung-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.7
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    • pp.679-686
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    • 2013
  • The reduction unit is one of the most important components in railway cars, due to the transmission of torque from the motor to the wheels. Faulty reduction gears in high-speed trains result from excessive wear on the gear or damage to the gear. These types of gear defects have a significant effect on high-speed rail operation and safety; thus, a diagnosis system for the reduction unit is needed. Vibration diagnosis technology is one of the most effective diagnostics. In this paper, the vibration parameters of a reduction unit were evaluated during a driving-gear test and a full-vehicle test, using kurtosis and the crest factor. These tests were performed under normal operating conditions; a specimen tester was used to diagnose problems in defective gears.

Effect Analysis of Carrier Pinhole Position Error on the Load Sharing and Load Distribution of a Planet Gear (캐리어의 핀홀 위치 오차에 따른 유성기어의 하중 분할 및 하중 분포 영향 분석)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Kim, Young-Joo;Oh, Joo-Young;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.66-72
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    • 2016
  • Gearboxes are mechanical components that transmit power by adjusting input and output speed and torque. Their design requirements include small size, light weight, and long lifespan. We have investigated the effects of carrier pinhole position error on the load sharing and load distribution characteristics of a planetary gear set with four planet gears. The simulation model for a simple planetary gear set was developed and verified by comparing analytical results with a putative model. Then, we derived the load sharing and load distribution characteristics under various pinhole position error conditions using the prototypical simulation model. The results showed that the mesh load factor and face load factor increased with the pinhole position error, which then influenced the safety factor for tooth bending strength and surface durability.