• Proceedings of KOSOMES biannual meeting
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• 2018.06a
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• pp.114-114
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• 2018

• Journal of the Korean Society for Precision Engineering
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• v.29 no.12
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• pp.1340-1345
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• 2012

Industrial products developed in recent years have focused on usability and stability. Especially, for the products used in daily life, steady efforts have been made to secure the safety. Among them, the products equipped with wheels such as strollers, shopping carts, and carriers can occur the safety accidents by unintended over speed at a ramp. Therefore, development of speed limit device is required to prevent such accidents. However, the existing speed limit devices are very expensive and have a complex drive principle, so it's generally difficult to apply them. In this study, a simple speed limit wheel is suggested which can replace the previous complex and inconvenient speed limit devices. The developed speed limit wheel can be simply applied to existing products by changing the wheels. In addition, it has an advantage to operate only by mechanical mechanism without power supply. Thus it can minimize the cost and waste of resources. For this purpose, the operating condition of the target products was analyzed, and trochoid gear mechanisms were selected for the speed limit. Based on this, finite element analysis was conducted to estimate the operating mechanism. After the prototype of the wheel was produced, the performance under various conditions was tested and has been improved.

• International Journal of Railway
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• v.2 no.1
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• pp.8-17
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• 2009

The wheelset, its functions and position under the train is the prime safety-critical component. Whether in design, qualification, manufacturing or maintenance, the wheels and axles have been the focus of special attention at SNCF for over 25 years and the French Railways are actively involved in various Research and Development work towards interoperability between the railways, railway reliability and running safety.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.12
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• pp.1005-1011
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• 2016

The fundamental reason for gear noise is transmission error. Transmission error occurs because of STE (static transmission error) and DTE (dynamic transmission error), while a pair of gears is meshing. These errors are generated by the deflection of the teeth and the friction on the surface of the teeth. In addition, the vibration generated by transmission error leads to excited bearings. The bearings support the shafts, and the noise is radiated after exciting the gear casing. The analysis of the contact stress in helical gear tooth flanks indicates that it is due to impact loading, such as the sudden engagement and disengagement of a gear. Stress analysis is performed for different roll positions, in order to determine the most critical roll angle. Dynamic analysis is performed on this critical roll position, in order to evaluate variation in stresses and tooth contact force, with respect to time. In this study, transmission error analysis was implemented on a spur and helical gear with involute geometry and a modified geometry profile. In addition, in order to evaluate the intensity of impact due to sudden engagement and significant backlash, the impact factor was calculated using the finite element analysis results of static and dynamic maximum bending stresses.

• Journal of the Korean Society of Safety
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• v.34 no.5
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• pp.139-143
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• 2019

In this study, we tried to derive the most severe scenario and its critical speed by 1-D collision simulation with a variable formation vehicle in order to prepare for the change of demand in Seoul Metropolitan Subway Line 3, which is operated by fixed arrangement. After establishing various collision scenario conditions, the friction coefficient between the wheel and the rail was evaluated as 0.3, which is considered to be severe. As a result of analysis according to all scenarios, the most severe scenario conditions were confirmed by comparing rubber shock absorber performance and vehicle collision deceleration. In addition, a typical wheel-rail friction coefficient was derived through accident cases, and the analysis was performed again and compared. Finally, the criterion of the critical speed in the condition of the friction coefficient of the normal wheel - rail condition was confirmed.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.6
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• pp.9-18
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• 2019

This study derives load characteristics and analyzes the safety of plowshares operating in dry fields. We mounted a three-blade, reversible plow on a 23.7 kW tractor and measured the plow's tractive force as well as the torque from the engine output shaft on the rear axle under various working speeds (L4, M1, M2, M3). We chose a Korean test site of Seomyeon, Chuncheon with sandy soil texture, as determined using the USDA method. We constructed the load spectrum for torque and tractive force using measured data and derived the fatigue life of the plowshare from a stress-cycle (S-N) curve of the plow material. Our results show that the M3 gear maximizes the driving shaft torque loads and, applying the tractive force load spectrum, creates a cumulative damage sum of $4.14{\times}10^{-5}$. Considering sampling time, we estimate a fatigue life of 805 hours while using the M3 gear. When using the other working speeds, however, all of the stress levels fell within the endurance limits and, therefore, our model predicts infinite plowshare lifetimes. For this analysis, we used a yield strength of 1,079 MPa for the plowshare and static safety factors, analyzed using the maximum stress, between 6.83 and 8.63 under each working speed.

• Journal of Wind Energy
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• v.13 no.4
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• pp.80-89
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• 2022

In this paper, a study was conducted to evaluate the safety of pitch reducers for 8 MW class wind turbines. The housing and carrier of the pitch reducer were subjected to structural analysis for the ultimate load by load duration distribution (LDD). As a result of the finite element analysis of the housing parts, the part with the highest stress was the output housing, and the equivalent stress was 522.4 MPa and the safety factor was 1.14. As a result of finite analysis of the carrier, the highest stress occurred at 80.5 MPa in the first carrier, and the safety factor was 10.3. In addition, extreme strength and life analysis by LDD load were performed for gears and bearings included in each stage. The strength analysis of the planetary gear train was conducted based on ISO 6336, and the stability evaluation of the bearings through life analysis based on ISO 281 found all to be safe.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.1
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• pp.8-15
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• 2011

ATV(All Terrain Vehicle) has been developed to be used for agricultural fields on unpaved roads but now it is mostly used to transport a short distance and play leisure sports at mountains. Recently, main concerns on the automobile industry is developing not only a car safe, high fuel efficient and friendly related with environment but also two-wheeled vehicles. In order to maintain high fuel efficiency and safety of two-wheeled vehicle, it is essential that ATV should be set up differential gear. But we worried for ATV which had been set up differential gear not to run on unpaved roads. Therefore, it is necessary to develop LSD(Limited Slip Differential) that maintains existing advantages of ATV and ensures ATV to travel safely on roads. Now LSD equipped cars have a complicated structure, so setting up on ATV is unsuitable. Therefore, in this study, we have developed simple, small and well operating LSD.

• Proceedings of the Korean Reliability Society Conference
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• 2011.06a
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• pp.265-270
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• 2011

This paper describes a reliability/durability test of the remanufactured steering gear units. There used to be government restrictions to remanufacture certain types of automotive components regarding safety of passengers. Nevertheless, scientific approach to sustainability and remanufacturing process provided solid evidence of highly beneficial sides of reusing the products. Failure mode analysis of the steering gear unit is performed and main failure is found out. The unit is remanufactured by fixing the failure and its quality is assessed through designing a new sequence of loading events. Oil leakage is witnessed as a possible failure and its volume is measured. Conclusions based on laboratory condition durability test are given at the end.

• Proceedings of the KSR Conference
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• 2005.05a
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• pp.14-19
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• 2005

An accelerated life test (ALT) is used to estimate the reliability of machinery parts and system with a design specification as soon as possible. However, accelerated life test results with simple and severe conditions are inconsistent with physical phenomena in real service condition. Therefore, to assure the safety of the machinery system, it is necessary to establish the appropriate test condition of the ALT of machinery element. In this study, fatigue analysis of the spur gear as a part of the gear box system in the rolling stock was performed. Moreover, based on the results, appropriate test condition of the ALT is developed using both the probabilistic model of the linear damage rule and accelerated durability analysis simulation.