• Title/Summary/Keyword: Safety Gear

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Gear Macro Geometry Optimization of Rotorcraft Engine Gearbox (회전익기 엔진용 기어박스의 기어 매크로 치형 최적화)

  • Choi, Jaehoon;Lee, Geunho;Sohn, Jonghyeon;Moon, Sanggon;Kim, Jaeseung;Kim, Suchul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.21-27
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    • 2022
  • The rotorcraft engine gearbox transmits the power generated by the turboshaft engine to the rotor by reducing the rotational speed and increasing the torque. The core of the rotorcraft engine gearbox is lightweight performance, which requires maximum weight reduction within the range that meets various requirements and constraints. Therefore, lightweight design through gear macro geometry optimization is necessary. In this study, gear macro geometry optimization was performed to reduce the weight of a rotorcraft engine gearbox. NSGA-III was used for the optimization, resulting in a combination of the gear ratio and macro geometry that minimizes the weight of the total gear. In addition, the safety factor of the gears satisfied the given conditions.

Strength Design Evaluation of the Multi-range Transmission (다단 변속기의 강도설계 검증)

  • Kong, M.G.;Song, C.K.;Kim, Y.D.
    • Journal of Power System Engineering
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    • v.15 no.3
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    • pp.12-17
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    • 2011
  • Gears are useful for power transmission due to excellent power transmission performance, low cost, and compactness. In addition, gears have constant speed ratio, compact structure, and excellent efficiency. In order to transmit higher power, the new multi-range transmission requires gears which have greater strength than the existing transmission. This study evaluates stability and durability through gear analysis of the multi-range transmission in commercial vehicles using ROMAX-DESIGNER program. Also, strength design evaluation is carried out by the analysis results which are compared with gear strength theory of AGMA standard. Bending stress and contact stress on gears are lower than their allowable stresses. Therefore, we can evaluate the safety of the gear strength design in multi-range transmission.

Gear Rating and Contact Pattern Analysis for Rotavator Gearbox Using Actual Working Load (실 작업 부하를 이용한 로타베이터 기어박스의 강도 평가와 치면 접촉 패턴 해석)

  • Kim, Jeong-Gil;Cho, Seung-Je;Lee, Dong-Keun;Oh, Joo-Young;Shin, Min-Seok;Park, Young-Jun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.92-99
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    • 2021
  • The rotavator is attached to the three-point hitch at the rear of a tractor and uses the power take-off strength of the tractor to perform soil harrowing. During operation, the power transmitted to the gearbox of the rotavator varies with the soil characteristics and depth. These properties influence the reliability of the gearbox. In this study, actual load measurements and analyses were performed using a rotavator. In addition, the safety factor and fatigue life of the gearbox components were determined using the analysis results. Through analysis and tests, the contact pattern of the gear tooth surface was identified. The input power values of the gearbox were minimum and maximum at 54.5% and 84.5% of the tractor power, respectively. Based on the actual load analysis results, the strength and fatigue life of the gearbox components were satisfied. In addition, through the analysis and testing of the gear contact pattern, it was confirmed that a similar contact occurred. Through the analysis, the magnitude of the load acting on the tooth surface of the gear was confirmed.

A Study on the Concave and Pressure Angle Error of Gear Finish Roll Forming (기어전조의 기어 형상 및 압력각오차에 관한 연구)

  • Jang, J.H.;Kim, J.S.;Bae, H.J.;Uematsu, S.;Cho, S.H.;Lyu, S.K.
    • Journal of the Korean Society of Safety
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    • v.23 no.4
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    • pp.13-18
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    • 2008
  • This study deals with finish roll forming by forced displacement can be conceived as a method of eliminating errors in conventional form rolling under constant loads. This method produces a high-precision tooth profile by low-speed form rolling when a high rigid screw or cam is used at the pressurized section. Tooth profile is decided in the beginning of roll forming and ${\delta}_{max}$ mainly increases if the number of roll forming process is increased. Gear class is improved by one or two class after roll forming if the gear has convex type error and pressure angle error in KS 4 class. If the gear have concave type error and pressure angle error and pressure angle error, gear class is not improved in theory, but improved a little in practice. In the finishing roll forming, it inevitably yields both the concaving of tooth profile and plastic deflection of addendum of teeth. Experiments show that the concaving and the plastic deflection are successfully reduced, the accuracy of tooth profile reaches to KS 0 class.

A Study on the Improvement of Transmission Error and Tooth Load Distribution using Micro-geometry of Compound Planetary Gear Reducer for Tractor Final Driving Shaft (트랙터 최종구동축용 복합유성기어 방식 감속기의 Micro-geometry를 이용한 전달 오차 및 치면 하중 분포 개선에 관한 연구)

  • Lee, Nam Gyu;Kim, Yong Joo;Kim, Wan Soo;Kim, Yeon Soo;Kim, Taek Jin;Baek, Seung Min;Choi, Yong;Kim, Young Keun;Choi, Il Su
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.1-12
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    • 2020
  • This study was to develop a simulation model of a compound planetary gear reducer for the final driving shaft using a gear analysis software (KISSsoft, Version 2017, KISSsoft AG, Switzerland). The aim of this study is to analyze transmission error and the tooth load distribution through micro-geometry using the simulation model. The tip and root relief were modified with Micro-geometry in the profile direction, and crowning was modified with Micro-geometry in the lead direction. The transmission error was analyzed using the PPTE (Peak to Peak Transmission Error) value, and the tooth load distribution was analyzed for the concentrated stress on the tooth surface. As a result of modifying tip and relief in the profile direction, the transmission error was reduced up to 40.7%. In the case of modifying crowning in the lead direction, the tooth load was more evenly distributed than before and decreased the stress on the tooth surface. After modifying the profile direction for the 1st and 2nd planetary gear train, the bending and contact safety factors were increased by 31.7% and 17%, and 18.3% and 12.5% respectively. Moreover, the bending and safety factors after modifying lead direction were increased by 59.5% and 32.7%, respectively for the 1st planetary gear train, and 59.6% and 43.6%, respectively for the 2nd planetary gear train. In future studies, the optimal design of a compound planetary gear reducer for the final driving shaft is needed considering both the transmission error and tooth load distribution.

Analysis of the Generation Amount of Abandoned Marine Waste from Ships in the Northwest Sea of Jeju Island (제주 북서해역 선박기인 해양폐기물 발생량 분석)

  • Kim, Byung-Yeob;Joo, Hye-Min;Lee, Chang-Heon;Kim, Kwang-Il
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.1
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    • pp.81-87
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    • 2021
  • Many merchant ships sail in the waters surrounding Jeju Island and many fishing vessels catch fish using gill nets, trolling lines, and so on. Meanwhile, marine waste has collected in the coastal waters of Jeju Island. However, there has been little research on the collection of marine waste in coastal waters. In this study, marine waste deposited in Jeju Island's northwest sea was collected using Jeju National University's training ship, and related vessels were analyzed for each gear type. According to the results, most coastal waters had abandoned fishing grounds, which were from fishing vessels, and a large proportion of them was gill net and trap fishing gear. To analyze how much marine waste is accumulating in a certain area and ship's stay time, we use automatic identification system (AIS) data to extract the time spent in the target sea, and the amount of marine waste per hour was analyzed in a unit distance of 1 ㎢. The average amount of marine waste generated per hour in the unit area was found to be 0.94 kg for gillnet fishing gear, 3.49 kg for trap fishing gear, 0.10 kg for trawl fishing gear, 0.11 kg for longline fishing gear, and 0.02 kg for other fishing gear.

Crashworthy Design and Test of Landing Gear (착륙장치 내추락 설계 및 시험평가)

  • Kim, Tae-Uk;Lee, Sang-Wook;Shin, Jeong-Woo;Lee, Seung-Kyu;Kim, Sung-Chan;Hwang, In-Hee;Jo, Jeong-Jun;Lee, Je-Dong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.7
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    • pp.601-607
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    • 2012
  • The main function of a landing gear is to absorb the impact energy during touchdown. It it occasionally required for landing gear to have crashworthiness for improving survivability and safety in case of emergency landing. This paper introduces the design concept, performance analysis and drop test procedures for the development of the crashworthy landing gear. The shock absorbing ability and the crash behavior are proved by analyzing various sensor data and video clips from high speed camera recording during drop tests.

Development of Shaft Analysis Model for Power Transmission System Optimization (동력전달 시스템의 최적화를 위한 축 해석 모델 개발)

  • Lee, Ju-Yeon;Kim, Su-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.8-16
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    • 2021
  • This study develops a shaft analysis model for the optimization of the power transmission system. The finite element method was used for the shaft analysis model. The shaft and gear were assumed Timoshenko beams. Strength was evaluated according to DIN 743, and gear misalignment was calculated through ISO 6336 and the coordinate system rotation. The analysis software for a power transmission system was developed using Visual Studio 2019. The analysis results of the developed program were compared with those of commercial software (MASTA, KISSsoft, and Romax). We confirmed that the force, deformation, and safety factors at each node were the same as those of the commercial software. The absolute value of the gear misalignment of the developed program and commercial software was different. However, the gear misalignment tended to increase with increasing the displacement in the tooth width direction.

Theoretical Analysis of Geared Dynamic Characteristics in a Torsional System (회전 시스템 내 기어 동역학적 특성에 대한 이론적 해석)

  • Cho, Sung-Min;Ahn, Min-Ju;Son, Yu-Sun;Yoon, Jong-Yun;Lyu, Sung-Ki
    • Journal of the Korean Society of Safety
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    • v.22 no.1 s.79
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    • pp.1-6
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    • 2007
  • In the field of the system dynamics related to the vibration characteristics, there are lots of examples introduced for the translational system, however the analysis of the torsional systems such as driveline in the automobile is rare compared with the translational system. The purpose of this study is to show the simple concepts for the torsional system analysis and explain how to adjust the mathematical methods for the geared motions, which can be applied to the driveline of the automobile. In order to do it, there are several systematical approaches described about how the sub-system motions can be understood with the mathematical descriptions. Based upon this fundamental study, several torsional system modeling methods will be suggested. Therefore, the characteristics of the torsional system and the gear motions will be explained, which can be adjusted in a further study as a next step.