• Title/Summary/Keyword: STD-11

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냉간성형 금형용강(STD2)의 방전가공면 성상에 관한 연구

  • 장세목;전태옥;박홍식;예규현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.96-100
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    • 1992
  • 각종 금형 중 사출금형과 프레스 금형이 전체의 80~90%를 차지하고 있으며, 이들 금형을 가공할 때 방전가공이 주로 이용되되 있다. 금형재료 중에서 합금공구강(STD 11)은 열처리하였을 때 경도가 매우 커서 프레스 금형의 다이오와 펀치 등에 널리 사용되고 있다. 이것은 Wire-EDM 이나 Die Sinking EMD으로 가공하고 있다. 따라서 본 연구에서 프레스 금형의 다이와 펀치 등에 널리 사용되는 열처리된 STD11을 사용하여 가공 제특성에 영향을 주는 가공조건, 즉 방전전류펄스폭 및 방전전류파 고치를 변화시켜 이에 따른 공작물 가공량, 전극소모비, 표면조도, 가공단면의 열변질층 및 경도 변화 등 방전가공비의 성상을 조사하여 STD11의 최적의 방전가공조건을 찾고자 하는 것을 목적으로 하였다.

A Study on Surface Roughness in Wire Electrical Discharge Machining of STD11 based on Taguchi method (다구찌법에 의한 STD11의 와이어방전가공에서 표면거칠기에 관한 연구)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.13 no.3
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    • pp.7-11
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    • 2014
  • The experimental analysis presented aims at the selection of the most optimal machining parameter combination for wire electrical discharge machining (WEDM) of STD11. Based on the Taguchi experimental design ($L_{27}$ orthogonal array) method, a series of experiments were performed by considering time-on, voltage, time-off, wire speed, and flow rate as input parameters. The surface roughness was considered responses. Based on the signal-to-noise (S/N) ratio, the influence of the input parameters on the responses was determined. The optimal machining parameters setting for the minimum surface roughness was found using Taguchi methodology. In order to investigate the effects of process parameters on the surface machined by WEDM, Several experiments are conducted to consider effects of time-on, voltage, time-off, wire speed and flow rate on the surface roughness. Analysis of variance (ANOVA) as well as regression analysis are performed on experimental data. The best results of surface roughness were obtained at higher voltage, lower wire speed, and lower time-on.

A Study on the Analysis and Design of Wireless LAN RF Transceiver System (무선 LAN RF 송수신 시스템 분석 및 설계에 관한 연구)

  • Yun, Yeo Song;Kim, Hak Sun
    • Journal of Advanced Navigation Technology
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    • v.6 no.4
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    • pp.296-305
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    • 2002
  • This paper suggests the parameters of the requirement conditions of minimum performance for a RF transceiver system design from the specifications of IEEE Std 802.11b and IEEE Std 802.11a. It has yielded the requirement conditions of minimum performance in the design process due to these parameters. A RF transceiver system is simulated by using Agilent ADS(Advanced Design System) after selecting the components of optimal conditions to fabricate the RF transceiver system. The results of both the analysis and the simulation will be used for a real wireless LAN design.

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Effect of Cryogenic Treatment on the Phase Change and Mechanical Property in STD11 steel for Die and Tool (STD11강의 상변화 및 기계적 성질에 미치는 초심냉처리의 영향)

  • Kim, H.J.;Jang, W.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.3
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    • pp.139-145
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    • 2015
  • Effects of austenitizing, cryogenic treatment and tempering conditions on the phase change, microstructure and Vickers hardness value have been studied in STD11 steel for tool and die. The volume fraction of retained austenite increased with a rise in austenitizing temperature, while the volume fraction of eutectoid $M_7C_3$ carbides decreased. The retained austenite could be reduced by cryogenic treatment i.e., maintaining at $LN_2$ temperature ($-196^{\circ}C$) for 12hrs but a little amount of retained austenite did not transform to martensite further although holding time increased to 24 hrs or more. The microstructure of the quenched and then cryogenictreated specimen showed nano-sized and needle-shaped carbides in matrix due to the decomposition of martensite by tempering, but that of the one without cryogenic treatment still revealed retained austenite by tempering even at $500^{\circ}C$.

Friction Welding of Dissimilar Plunger Materials and Its Real Time Evaluation by AE (플런저용 강재의 이종재 마찰용접과 AE에 의한 실시간 평가)

  • Kong, Y.S.;Jo, S.K.;Kim, Y.D.;Oh, S.K.
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.48-53
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    • 2002
  • Plunger (piston rod) materials are used in high-pressure condition. So STD11 is the essential material to build this plunger. However, it costs more to make a plunger by using only STD11 than using the welding of STD11 to SCM440 and other dissimilar material. And it has been difficult to weld this sort of dissimilar materials. They could be unstable in the quality by the conventional arc welding. And also they have a lot of technical problems in manufacturing. But, by the friction welding technique, it will be able to be made without such problems. And then, on account of such reasons, we need a new approach of study on real-time quality evaluation by acoustic emission (AE) techniques as well as a domestic development of the plunger by friction welding. So that, the purpose of this study for such developments is the development of a plunger by optimizing of friction welding with more reliability and more applicability. Then, this study aimed not only to develop the optimization of friction welding of dissimilar plunger steels of STD11 to SCM440, but also to develop the application technique of the acoustic emission to accomplish an in-process real-time quality evaluation during friction welding of the plunger materials by the AE technique.

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The Effect of TiAlN coated Ball End Mill on Cutting characteristic of High Hardness Steels in Dry Condition (초경 볼 엔드밀의 TiAlN 코팅 처리조건이 건식가공환경에서 고경도 강재의 절삭 특성에 미치는 영향)

  • Park D. S.;Won S. T.;Lee Y. J.;Hur J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.344-349
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    • 2005
  • This paper is studied on the effect of TiAlN coated ball end mill on cutting characteristic of high hardness steels in dry cutting condition without coolant. KP4 steels[HRC32] and STD11[HRC60] heat treated steels wert: used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized. Results showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed$[245\~320m/min]$ about $2\~5$ times for KP4 steels and about $2.7\~4.3$ times for STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good about $1.2\~1.7$ times for KP4 steels and STD11 steels than single layer coated.

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A study on the surface roughness of STD 11 material according to the helix angle of ball endmill (볼 엔드밀의 헬릭스 각도에 따른 STD 11 소재의 표면 거칠기에 관한 연구)

  • Jong-Su Kim
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.33-39
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    • 2023
  • The ball end mill is a type of cutting tool that is widely used to process complex mold shapes including aspheric surfaces. Unlike the flat end mill in which the cutting edge is formed on the cylindrical handle, the cutting edge is formed from the cylindrical handle to the hemispherical shape, which is advantageous for processing curved shapes. However, since the cutting speed continuously changes during machining due to the helix angle of the cutting edge or the machining inclination angle, it is difficult to obtain a precise machined surface. Therefore, in this paper, machining was performed while changing the helix angle of the ball end mill and the angle of the machining slope under the same cutting conditions for STD 11 material, which is widely used as a mold material. Through this, the effect of the two variables on the roughness of the machined surface was analyzed. As a result, if the helix angle was 0 degrees, it showed the best surface roughness of Ra. 0.16 ㎛. When the helix angle was 20 degrees, the best surface roughness of Ra. 0.18 ㎛ was occurred.

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Microstructures and Mechanical Properties of Cold-Work Tool Steels: A Comparison of 8%Cr Steel with STD11 (냉간금형강의 미세조직과 기계적 특성: STD11과 8%Cr 강의 비교)

  • Kim, Hoyoung;Kang, Jun-Yun;Son, Dongmin;Lee, Dae Soo;Lee, Tae-Ho;Jeong, Woo Chang;Cho, Kyung-Mox
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.5
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    • pp.242-252
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    • 2014
  • A comparative study was performed on the microstructures and the mechanical properties of STD11 and 8Cr steel. The specimens were quenched from $1030^{\circ}C$ and tempered at $240^{\circ}C$ and $520^{\circ}C$. Vickers hardness, impact toughness and tensile tests were conducted at various tempering temperatures. Microstructural characterization to measure grain size, volume fraction of retained austenite and distribution of carbides was carried out by using SEM, EBSD, TEM and X-ray diffraction techniques. Due to finer $M_7C_3$ carbides dispersed, 8Cr steel showed larger impact toughness and plasticity than STD11 irrespective of the tempering temperature. While 8Cr steel had lower hardness in as-quenched state and after tempering at $240^{\circ}C$ owing to smaller carbide content and more retained austenite, it was harder after tempering at $520^{\circ}C$ due to larger precipitation hardening from finer $M_{23}C_6$.

A Performance Analysis of CSMA in Wireless Networks Based on MIL-STD-188-220 (MIL-STD-188-220기반 무선네트워크의 CSMA 성능분석)

  • Seo, NanSol;Joo, JaeWoo;Jang, DohngWoon
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.37C no.11
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    • pp.1129-1137
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    • 2012
  • The wireless link of tactical datalink system provides a communication network to share digitalized tactical data in real-time. Also MAC(Multiple Access Control) of this system is subject to TDMA or CSMA according to a operated circumstance of target nodes to exchange the data reliably. In this paper, we verify the operability when we use CSMA scheme based on MIL-STD-188-220 in tactical datalink system which is basically designed with TDMA, and provide a mathematical analysis scheme to verify the operability and performance. Finally, by implementing CSMA scheme to a tactical datalink equipment we obtain practical results which can be compared with theoretical results.