• Title/Summary/Keyword: STD 11

검색결과 198건 처리시간 0.025초

냉간성형 금형용강(STD2)의 방전가공면 성상에 관한 연구

  • 장세목;전태옥;박홍식;예규현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.96-100
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    • 1992
  • 각종 금형 중 사출금형과 프레스 금형이 전체의 80~90%를 차지하고 있으며, 이들 금형을 가공할 때 방전가공이 주로 이용되되 있다. 금형재료 중에서 합금공구강(STD 11)은 열처리하였을 때 경도가 매우 커서 프레스 금형의 다이오와 펀치 등에 널리 사용되고 있다. 이것은 Wire-EDM 이나 Die Sinking EMD으로 가공하고 있다. 따라서 본 연구에서 프레스 금형의 다이와 펀치 등에 널리 사용되는 열처리된 STD11을 사용하여 가공 제특성에 영향을 주는 가공조건, 즉 방전전류펄스폭 및 방전전류파 고치를 변화시켜 이에 따른 공작물 가공량, 전극소모비, 표면조도, 가공단면의 열변질층 및 경도 변화 등 방전가공비의 성상을 조사하여 STD11의 최적의 방전가공조건을 찾고자 하는 것을 목적으로 하였다.

다구찌법에 의한 STD11의 와이어방전가공에서 표면거칠기에 관한 연구 (A Study on Surface Roughness in Wire Electrical Discharge Machining of STD11 based on Taguchi method)

  • 최만성
    • 반도체디스플레이기술학회지
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    • 제13권3호
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    • pp.7-11
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    • 2014
  • The experimental analysis presented aims at the selection of the most optimal machining parameter combination for wire electrical discharge machining (WEDM) of STD11. Based on the Taguchi experimental design ($L_{27}$ orthogonal array) method, a series of experiments were performed by considering time-on, voltage, time-off, wire speed, and flow rate as input parameters. The surface roughness was considered responses. Based on the signal-to-noise (S/N) ratio, the influence of the input parameters on the responses was determined. The optimal machining parameters setting for the minimum surface roughness was found using Taguchi methodology. In order to investigate the effects of process parameters on the surface machined by WEDM, Several experiments are conducted to consider effects of time-on, voltage, time-off, wire speed and flow rate on the surface roughness. Analysis of variance (ANOVA) as well as regression analysis are performed on experimental data. The best results of surface roughness were obtained at higher voltage, lower wire speed, and lower time-on.

무선 LAN RF 송수신 시스템 분석 및 설계에 관한 연구 (A Study on the Analysis and Design of Wireless LAN RF Transceiver System)

  • 윤여송;김학선
    • 한국항행학회논문지
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    • 제6권4호
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    • pp.296-305
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    • 2002
  • 본 논문에서는 IEEE Std 802.11b와 IEEE Std 802.11a의 규격집으로부터 RF 송수신 시스템의 설계를 위한 최소성능 요구 조건의 파라메터들을 제시하였으며, 이 파라메터들로부터 RF 송수신 시스템의 설계 과정에서 요구되어지는 최소성능 요구조건을 산출하였다. 그 산출된 값으로부터 RF 송수신 시스템을 구성하기 위한 최적의 조건을 갖는 부품을 선정하여 Agilent ADS로 시뮬레이션을 했다. 이러한 분석결과와 시뮬레이션 결과는 실제 무선 LAN 설계시 유용하게 사용될 수 있을 것이다.

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STD11강의 상변화 및 기계적 성질에 미치는 초심냉처리의 영향 (Effect of Cryogenic Treatment on the Phase Change and Mechanical Property in STD11 steel for Die and Tool)

  • 김형준;장우양
    • 열처리공학회지
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    • 제28권3호
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    • pp.139-145
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    • 2015
  • Effects of austenitizing, cryogenic treatment and tempering conditions on the phase change, microstructure and Vickers hardness value have been studied in STD11 steel for tool and die. The volume fraction of retained austenite increased with a rise in austenitizing temperature, while the volume fraction of eutectoid $M_7C_3$ carbides decreased. The retained austenite could be reduced by cryogenic treatment i.e., maintaining at $LN_2$ temperature ($-196^{\circ}C$) for 12hrs but a little amount of retained austenite did not transform to martensite further although holding time increased to 24 hrs or more. The microstructure of the quenched and then cryogenictreated specimen showed nano-sized and needle-shaped carbides in matrix due to the decomposition of martensite by tempering, but that of the one without cryogenic treatment still revealed retained austenite by tempering even at $500^{\circ}C$.

플런저용 강재의 이종재 마찰용접과 AE에 의한 실시간 평가 (Friction Welding of Dissimilar Plunger Materials and Its Real Time Evaluation by AE)

  • 공유식;조상근;김영대;오세규
    • 동력기계공학회지
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    • 제6권2호
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    • pp.48-53
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    • 2002
  • Plunger (piston rod) materials are used in high-pressure condition. So STD11 is the essential material to build this plunger. However, it costs more to make a plunger by using only STD11 than using the welding of STD11 to SCM440 and other dissimilar material. And it has been difficult to weld this sort of dissimilar materials. They could be unstable in the quality by the conventional arc welding. And also they have a lot of technical problems in manufacturing. But, by the friction welding technique, it will be able to be made without such problems. And then, on account of such reasons, we need a new approach of study on real-time quality evaluation by acoustic emission (AE) techniques as well as a domestic development of the plunger by friction welding. So that, the purpose of this study for such developments is the development of a plunger by optimizing of friction welding with more reliability and more applicability. Then, this study aimed not only to develop the optimization of friction welding of dissimilar plunger steels of STD11 to SCM440, but also to develop the application technique of the acoustic emission to accomplish an in-process real-time quality evaluation during friction welding of the plunger materials by the AE technique.

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초경 볼 엔드밀의 TiAlN 코팅 처리조건이 건식가공환경에서 고경도 강재의 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill on Cutting characteristic of High Hardness Steels in Dry Condition)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.344-349
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    • 2005
  • This paper is studied on the effect of TiAlN coated ball end mill on cutting characteristic of high hardness steels in dry cutting condition without coolant. KP4 steels[HRC32] and STD11[HRC60] heat treated steels wert: used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized. Results showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed$[245\~320m/min]$ about $2\~5$ times for KP4 steels and about $2.7\~4.3$ times for STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good about $1.2\~1.7$ times for KP4 steels and STD11 steels than single layer coated.

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볼 엔드밀의 헬릭스 각도에 따른 STD 11 소재의 표면 거칠기에 관한 연구 (A study on the surface roughness of STD 11 material according to the helix angle of ball endmill)

  • 김종수
    • Design & Manufacturing
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    • 제17권1호
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    • pp.33-39
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    • 2023
  • The ball end mill is a type of cutting tool that is widely used to process complex mold shapes including aspheric surfaces. Unlike the flat end mill in which the cutting edge is formed on the cylindrical handle, the cutting edge is formed from the cylindrical handle to the hemispherical shape, which is advantageous for processing curved shapes. However, since the cutting speed continuously changes during machining due to the helix angle of the cutting edge or the machining inclination angle, it is difficult to obtain a precise machined surface. Therefore, in this paper, machining was performed while changing the helix angle of the ball end mill and the angle of the machining slope under the same cutting conditions for STD 11 material, which is widely used as a mold material. Through this, the effect of the two variables on the roughness of the machined surface was analyzed. As a result, if the helix angle was 0 degrees, it showed the best surface roughness of Ra. 0.16 ㎛. When the helix angle was 20 degrees, the best surface roughness of Ra. 0.18 ㎛ was occurred.

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냉간금형강의 미세조직과 기계적 특성: STD11과 8%Cr 강의 비교 (Microstructures and Mechanical Properties of Cold-Work Tool Steels: A Comparison of 8%Cr Steel with STD11)

  • 김호영;강전연;손동민;이대수;이태호;정우창;조경목
    • 열처리공학회지
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    • 제27권5호
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    • pp.242-252
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    • 2014
  • A comparative study was performed on the microstructures and the mechanical properties of STD11 and 8Cr steel. The specimens were quenched from $1030^{\circ}C$ and tempered at $240^{\circ}C$ and $520^{\circ}C$. Vickers hardness, impact toughness and tensile tests were conducted at various tempering temperatures. Microstructural characterization to measure grain size, volume fraction of retained austenite and distribution of carbides was carried out by using SEM, EBSD, TEM and X-ray diffraction techniques. Due to finer $M_7C_3$ carbides dispersed, 8Cr steel showed larger impact toughness and plasticity than STD11 irrespective of the tempering temperature. While 8Cr steel had lower hardness in as-quenched state and after tempering at $240^{\circ}C$ owing to smaller carbide content and more retained austenite, it was harder after tempering at $520^{\circ}C$ due to larger precipitation hardening from finer $M_{23}C_6$.

MIL-STD-188-220기반 무선네트워크의 CSMA 성능분석 (A Performance Analysis of CSMA in Wireless Networks Based on MIL-STD-188-220)

  • 서난솔;주재우;장동운
    • 한국통신학회논문지
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    • 제37C권11호
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    • pp.1129-1137
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    • 2012
  • 전술데이터링크체계의 무선네트워크(이후 무선링크로 언급)는 전술자료를 실시간으로 공유할 수 있도록 디지털화된 전술통신 네트워크를 제공하는데 그 목적이 있다. 무선링크의 다중접속방식은 신뢰성 높은 실시간 전술자료의 교환을 위하여 설치 대상 노드의 운용환경에 따라 시분할다중접속방식(TDMA, Time Division Multiple Access)과 반송파 감지 다중접속방식(CSMA, Carrier Sense, Multiple Access)으로 운용된다. 본 논문에서는 기본적으로 TDMA로 설계된 시스템에서 MIL-STD-188-220 기반 CSMA를 운용하고자 할 때 그 운용 가능성을 검증하였으며, 이를 위한 확률적 분석기법을 제안한다. 그리고 실제장비에 기술 구현 후 그 성능을 이론치와 비교 분석하였다.