• Title/Summary/Keyword: STD 11

Search Result 198, Processing Time 0.024 seconds

Effect of Cryogenic Treatment on Wear Resistance of STD 11 Steel (STD 11강 마모특성에 미치는 서브제로처리의 영향)

  • Hong, Young Hwan;Song, Keun
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.16 no.3
    • /
    • pp.134-140
    • /
    • 2003
  • Effects of cryogenic treatment and tempering temperature on the amount of retained austenite, hardness and wear properties has been investigated using alloy tool steel, STD 11. Cryogenic treatments were performed at the temperatures of $-100^{\circ}C$, $-150^{\circ}C$ and $-196^{\circ}C$, and tempering were performed at $200^{\circ}C$ and $530^{\circ}C$. It was shown that lower hardness value was obtained on high temperature ($530^{\circ}C$) tempering even after cryogenic treatment. And retained austenite was not entirely transformed to martensite after cryogenic treatment even at $-196^{\circ}C$, which was not consistent with the belief that $-80^{\circ}C$ was sufficient to entirely transform any austenite retained in the quenched microstructure. Austenite retained in cryogenic treated condition was completely transformed to martensite only after tempering at $530^{\circ}C$. As far as wear test conditions in this investigation, it was found that cryogenic treatments improved the sliding wear resistance, but improvement of wear resistance was not directly related with retained austenite contents. And it was found that predominent wear mechanisms of STD 11 steel were oxidation wear and adhesive wear In sliding wear conditions.

Carbide Behavior in STD11 Tool Steel during Heat Treatment (STD11 공구강의 열처리 온도에 따른 탄화물 거동)

  • Hong, Ki-Jung;Song, Jin-Hwa;Chung, In-Sang
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.24 no.5
    • /
    • pp.262-270
    • /
    • 2011
  • Carbide precipitation and dissolution behavior at various temperatures during heat treatment has been studied in STD11 cold working die steel through confocal scanning laser microscopy; dilatometry; and X-ray diffraction analysis. The equilibrium phase diagram and phase fractions with temperature were calculated using a FactSage program. Confocal laser microscopic observation revealed that ${\alpha}$ to ${\gamma}$ transformation temperature is near $800^{\circ}C$; M7C3 carbides melt at $1245^{\circ}C$; and the melting temperature of STD11 is near $1370^{\circ}C$. XRD results indicated that the M23C6 carbides dissolve in the matrix if austenitized at over $1030^{\circ}C$; while the M7C3 carbides remain up to $1200^{\circ}C$ although their amount decreases. The calculated equilibrium phase diagram showed good agreement with experimental results on carbide dissolution and phase transformation temperatures.

Microstructure and Mechanical Properties of STD11 Steel According to Reheat Treatment (STD11 금형강 재열처리에 따른 미세조직 및 기계적 특성)

  • Park, Gi Yeon;Kwon, Eui Pyo;Heo, Gi Ho
    • Korean Journal of Materials Research
    • /
    • v.32 no.3
    • /
    • pp.139-145
    • /
    • 2022
  • Reheat treatment process of mold is necessary when partial machining of the mold is required, such as shape correction for an existing mold. If defects such as cracks or significant deterioration of mechanical properties of the mold occur during reheat treatment, it is impossible to reuse the mold. In this study, reheat treatment was performed up to two times for STD11 tool steel, and microstructure and mechanical properties according to the reheat treatment were evaluated. Carbide fraction and grain size of prior austenite were almost unchanged after the reheat treatment. Hardness and impact toughness increased significantly after QT treatment, and these properties were maintained without significant change even after the reheat treatment. It is concluded that up to two iterations of reheat treatment does not cause deterioration of properties of STD11 tool steel. Based on these results, a mold for a face-lifted front bumper was manufactured through machining and reheat-treating of an existing mold.

A Study on the Toughness of Die Steel Coated with VC (vanadium carbide) by Immersing in Molten Borax Bath (용융염 침적법에 의한 VC Coating 금형강의 인성에 관한 연구)

  • Lee, B.K.;Nam, T.W.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.6 no.2
    • /
    • pp.59-69
    • /
    • 1993
  • Bending fracture strength test and impact strength test were made for VC coated die steels treated by immersing in molten borax bath and for hardened steels which were quenched and tempered, in order to clarify the effect of VC coating at $1000^{\circ}C$. The material used in this investigation was representative cold and hot work die steels STD11, STD61. The results obtained are as follows. 1) The bending fracture strength of VC coated die steel (STD11, STD61) was lessened with increasing the thickness of the VC coated layer. 2) With increasing the immersing time (imcreasing the thickness of the VC coated layer) the maximum hardness was obtained at 480 minutes holding, after that holding time hardness was decreased. 3) The impact strength of the VC coated die steel was not decreased. In the casse of STD11, it was higher than that of the quenched condition especially at low tempering temperature, and vice versa at high tempering temperature. However in the case of STD61 shows the result to the contrary.

  • PDF

A study on Adhesion and Wear Resistance of Vanadium Carbide Coating on Die Steels by Immersing in Molten Borax Bath (용융 붕사욕 침지법에 의해 금형용 강에 형성된 VC coating층의 밀착성과 내마모성에 관한 연구)

  • Lee, B.K.;Nam, T.W.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.13 no.2
    • /
    • pp.71-84
    • /
    • 2000
  • A study on adhesion and wear resistance of VC(vanadium carbide) coating on die steels, STD11 and STD61, has been carried out. The VC coating on the die steels was made by immersing them in molten borax bath, a kind of TRD(thermo-reactive deposition and diffusion). Adhesion strength and wear resistance were investigated using scratch test, indentation test and plate-disc test(Ogoshi type) respectively. The influence of sliding distance on the amount of wear has been determined and dominant wear mechanisms has been characterized using optical microscopy, scanning electron microscopy and EDS spectroscopy. The critical adhesion strength($L_c$) between VC coating layer and substrate(STD11) was increased to 60N($L_c$) in the scratch test. In the case of STD61, the strength increased to 24N. The wear resistance of VC coated die steels was excellent because the diffusion layer formed just below the coating layer. The dominant wear mechanism was identified as adhesive wear for VC coating die steels which were worn by combination of cracking and plucking of VC fragments and disc.

  • PDF

An Experimental Study on the Forming Characteristics of Pre-Coated Metals (피복된 판재의 성형 특성에 관한 실험적 연구)

  • 김호윤;왕신일;배원병
    • Transactions of Materials Processing
    • /
    • v.9 no.5
    • /
    • pp.463-468
    • /
    • 2000
  • An experimental study has been performed to investigate the forming characteristics of pre-coated metals(PCMs) widely used in domestic appliances through Erichsen tests and deep drawing tests. Erichsen tests are performed to find out the forming limits of seven pre-coated metals in normal conditions. Rectangular deep-drawing tests are carried out to know the effects of die materials and blank metals on forming loads and surface defects of final PCM products. In the deep-drawing test, four die materials [STD11(TiCN), STD11, STD11(TD), AMPCO] are used. In the Erichsen test, the forming limits of PCMs are obtained from flaking or crack of pre-coated films and lower than those of base metals. In respect of surface roughness and forming load, STD11(TD) and AMPCO materials are superior to my other die-materials used in the deep-drawing test.

  • PDF

The study on the change of wear resistance of STD11 steel by nitrogen implantation (질소이온 주입에 의한 STD 11강의 내마모 특성변화에 관한 연구)

  • Han, Jeon G.;Song, Keun;Park, Jin Y.
    • Journal of the Korean Vacuum Society
    • /
    • v.3 no.4
    • /
    • pp.449-456
    • /
    • 1994
  • 산업용 주요 냉간금형 소재인 STD 11 강에 질소이온주입하여 이온조입조거에 따른 질화물형성 거동, 경도 및 내마모성 변화에 관해 연구하였다. XRD분석결과 90keV 에너지로 5$\times$1017 ions/cm2 조사 량 이상에서 Fe2N형태의 질화물이 형성되었으며 3$\times$1016 ions/cm2 범위의 모든 조사량에서 경도 및 조 사량에서 경도 및 내마모성 향상효과를 얻었다. Al2O3와의 ball-on-disc 마모거동 분석결과 STD 11모재 는 응착마모와 산화마모의 혼합형태로 마모되는 반면 질소이온주입한 경우 산화마모 경향이 강하게 나 타났다.

  • PDF

A Study on the Improvement of Machining Accuracy in High Speed Machining of STD11 (STD11 금형강의 고속가공에서 가공정밀도 향상에 관한 연구)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.10a
    • /
    • pp.329-334
    • /
    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate, spindle revolution and cutting force are control factors. The effect of the control factors on machining accuracy is discussed for the results of surface roughness and machining error in Z-direction for the high speed machining of STD11.

  • PDF

Study on the Anisotropic Size Change by Austenitizing and Tempering Heat Treatment of STD11 Tool Steel Using Dilatometry (딜라토미터를 이용한 STD11 공구강의 오스테나이징 및 템퍼링 열처리에 따른 치수 변화 이방성 연구)

  • Hong, Ki-Jung;Kang, Won-Guk;Song, Jin-Hwa;Chung, In-Sang;Lee, Kee-Ahn
    • Korean Journal of Metals and Materials
    • /
    • v.46 no.12
    • /
    • pp.800-808
    • /
    • 2008
  • Heat treatment is an important step for tool manufacture, but unavoidably generates dimensional distortion. This study investigated the continuous dimensional change and the anisotropic behavior of STD11 tool steel during austenitizing and tempering heat treatment especially using quenching dilatometer. Dilatometric results represented that the dimensional change along longitudinal direction was larger than that along transverse direction. Anisotropic phase transformation strain was produced in forged STD11 tool steel during heat treatment. Anisotropic dimensional change increased with increasing austenitizing temperature. After tempering, anisotropic distortion was partially reduced. FactSage thermodynamic equilibrium phase simulation and microstructural observation (FE-SEM, TEM) showed that large ($7{\sim}80{\mu}m$) elongated $M_7C_3$ carbides could be formed along rolling direction. The resolution of elongated carbides during austenitizing was found to be related with the change of martensite transformation temperature after heat treatment. Anisotropic size change of STD11 tool steel was mainly attributed to large elongated carbides produced during rolling process. Using dilatometric and metallographic examination, the possible mechanism of the anisotropic size change was also discussed.

Development and effects of sexually transmitted disease prevention programs for the elderly (노인 성병예방 프로그램 개발 및 효과)

  • Bae, Young Soon;Shon, Kyoung Hee;Kim, Nam Hee
    • Journal of Korean Public Health Nursing
    • /
    • v.35 no.2
    • /
    • pp.239-253
    • /
    • 2021
  • Purpose: An STD (Sexually transmitted disease) prevention program was developed for the elderly, and its effect on their knowledge about STDs, STD prevention attitudes, social support, STD prevention self-efficacy, STD prevention behaviors, and STD presence were verified. Method: The subjects of the study were 50 people (25 in the experimental group and 25 in the control group). The experimental group was provided with a six-session STD prevention program. Result: In the experimental group, the knowledge about STD (t=105.00, p<.001), STD prevention attitudes (t=7.60, p<.001), and social support (F=87.11, p<.001), STD prevention self-efficacy (U=28.00, p<.001), and STD prevention behavior (t=7.38, p<.001) were improved significantly. Conclusion: The results highlight the need for nursing intervention for STD prevention to the elderly using the program developed for the prevention of STDs for the elderly.