• Title/Summary/Keyword: STD 11

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Effect of Heat Treatment on Mechanical Properties of STD11 and STS3 (공구강의 열처리 조건에 빠른 기계적 성질)

  • 박지환;이종권;류근걸;이윤배
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.3
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    • pp.204-209
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    • 2004
  • Using STD11 and STS3 as a mold set, accuracy of a mold product could be improved by heat treatment. Results of Charpy impact test and measurement of retained austenite in STS3 and STD11, STD11 was superior than STS3 in effect of sub-zero treatment and stability of working and measure. Decrease of retain austenite by sub-zero treatment in STS3 did not occured.

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The Effect of Pre-Heat Treatment Parameters on the Ion Nitriding of Tool Steel (금형공구강의 이온질화에 미치는 이전열처리 조건의 영향)

  • Lee, J.S.;Kim, H.G.;You, Y.Z.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.1
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    • pp.27-34
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    • 2001
  • The effects of pre-heat treatment(Q/T) on microstructure and hardness of STD11 and STD61 tool steel nitrided by micro-pulse plasma were investigated. The quenching temperature for obtaining matrix hardness of STD11 and STD61 steel on range of HRC 50 to HRC 60 desired for machine parts is about $1070^{\circ}C$ and $1020^{\circ}C$ respectively. The hardness of STD11 and STD61 quenched at the temperature was HRC 63 and HRC 56 respectively. The nitrided case depth of STD11 and STD61 nitrided at $550^{\circ}C$ for 5 hours was independent of pre-heat treatment condition and the depth was approximately $100{\mu}m$. However, hardness and compactness of nitrided layer on Q/T treated specimen were higher than the annealed specimen. The case depth increased linearly with the increase of nitriding temperature, however, the hardness of nitrided layer decreased with the increase of temperature. Phase mixture of ${\gamma}-Fe_4N$ and ${\varepsilon}-Fe_{2-3}N$ was detected by XRD analysis in the nitrided layer formed at the optimum nitriding condition. The optimum nitriding temperature was approximately $490^{\circ}C$ which was $10^{\circ}C$ lower than the tempering temperature for preventing softening behavior of STD11 and STD61 matrix during nitriding process and the surface hardness of nitrided layer obtained by optimum pre-heat treatment condition was about Hv1400.

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Comparison of SE Evaluation Methods for HEMP Shelters (HEMP 방호시설의 SE 평가방법의 비교)

  • Chung, Yeon-Choon;Lee, Jongkyung;Kwun, Suk-Tai
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.25 no.11
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    • pp.1197-1200
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    • 2014
  • Two test standards to be applied for evaluating shielding effectiveness of HEMP protection facilities, MIL-STD-188-125-1 and IEEE std. 299, provide different test results in spite of the same facility. In particular, at the frequency range of 10 kHz~20 MHz, it is confirmed that the test results by the IEEE Std. 299 are about 20~30 dB lower than the evaluated results by MIL-STD-188-125-1. These results are due to the different measurement conditions specified in the two test standards. Therefore, IEEE Std. 299 can be applied for the shortening of test distance, but the required SE performance based on MIL-STD-188-125-1 must be modified.

Research on the Feasibility of DAP-NAD for Wideband Tactical Ad-hoc Network (광대역 전술 Ad-hoc Network를 위한 DAP-NAD 가용성에 대한 연구)

  • Han, Se-Won;Kim, Byung-Seo;Ahn, Hong-Young
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.11 no.1
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    • pp.199-204
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    • 2011
  • This paper evaluates on the feasibility of MIL-STD-188-220 protocol as a medium access protocol over WNW(Wideband Network Waveform) by simulating and comparing with IEEE 802.11e-based protocol. WNW is newly designed waveform for next-generation broadband tactical communication system. This paper shows the feasibility of using the MIL-STD-188-220 protocol that shows better performance than IEEE 802.11e-based protocol on the particular environment.

The Study of Dynamic Fracture Characteristics for Tempering Temperature of STD-11 (STD-11 합금공구강의 뜨임 온도에 따른 동적 파괴특성 연구)

  • 김선용
    • Journal of the Korean Society of Safety
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    • v.11 no.3
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    • pp.59-65
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    • 1996
  • This study is to evaluate dynamic fracture characteristics of alloy tool steel, STD-11, according to various tempering conditions (heat treatment). The dynamic fracture initiation toughness and some of the dynamic fracturing characteristics were evaluated by using the instrumented Charpy impact testing procedures. The distributions of Victors hardness and dynamic fracture initiation toughness with respect to varying tempering temperatures are found to be symmetric type with the help of experimental results for the STD-11. It is also found that the dynamic fracture initiation toughness is a inverse proportion to Vickers hardness. In this experimental study, it is found that the best heat treatment condition is 55$0^{\circ}C$ tempering in alloy tool steel, STD-11, because the results show high values of Vickers hardness and dynamic fracture initiation toughness.

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A Study on the Machinability of High Hardness Steel in Ball End Milling (볼 엔드밀 가공에서 고경도 강재의 절삭특성에 관한 연구)

  • Won S. T.;Hur J. H.;Lee Y. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.11-18
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    • 2002
  • The STD11 and KP4 are important steels and applied to the manufacturing of the die and mold. The purpose of this study is to investigate the machinability of tool steels of STD11(HRC60) and KP4(HRC32) when machining them by using ball end milling tools coated with TiAlN. Cutting forces by using a Kistler piezo-cell type tool dynamometer, surface roughness and tool wear by using tool microscope are used in the tests. The results from the cutting tests of KP4 specimens show that 85m/min. of cutting speed and 0.32mm/rev. of feed per revolution are optimum conditions for the higher productivity and 0.26mm/rev. with the same cutting speed are optimum conditions for better surface finishing. The results from machining STD11 workpiece at 30m/min. of cutting speed and 0.17m/rev. of feed per revolution show recommended for the higher productivity. The KP4 shows relatively smaller cutting forces than STD11 and STD11 shows the better surface finish than KP4.

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Cutting force analysis in ball-end milling processes of STD11 (STD11의 볼엔드밀링 공정에서의 절삭력 해석)

  • 김남규
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.52-57
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    • 2000
  • STD11 is one of difficult-to-cut materials and its cutting characteristic data is not built enough. A bad cutting condition of it leads to low productivity of die and mould, so it is necessary to evaluate the machining characteristics of STD11. In this paper, the relations of the geometry of ball-end mill and mechanics of machining with it are studied. The helix angle of ball-end mill varies according to a location of elemental cutting edge in the cutting process are difficult to calculate accurately. To calculate instantaneous cutting forces, it is supposed that the tangential, radial and axial cutting force coefficients are functions of elemental cutting edge location. Elemental cutting forces in the x,y and z direction are calculated by coordinate transformation. The total cutting forces are calculated by integrating the elemental cutting forces of engaged cutting edge elements. This model is verified by slot and side cutting experiments of STD11 workpiece which was heat-treated to HRC45.

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The Laser hardening Characteristics of the Alloy Tool Steels STD11 (금형용 합금공구강 STD11의 레이저 표면경화 특성)

  • Cho, Y.M.;Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.4
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    • pp.230-236
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    • 1993
  • The laser beam hardening has been experimentally tried to find the hardened characteristics of STD11. Experiment was performed on the optimum hardening condition with 2kW $CO_2$ laser. The microstructure of the hardened layers was observed using the microscope. The hardened zones exhibits very high Vickers microhardness of 720 Hv, however, the deoxidation was observed under the surface of hardened area. The case depth of hardened zones is about 0.6mrn and case width is 4mm. FEM-simulation on laser surface hardening of STD11 steel are described. With the proper assumption of the absorbed energy density, the calculated case depth and width in 2 kW $CO_2$ laser hardening were in good agreement with the experimental result. It was found that there is optimum absorbed energy density of STD11.

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Analysis for Next-generation High-Speed MIL-STD-1553 Bus Technology (차세대 고속 MIL-STD-1553 버스 기술 분석)

  • Jung, Jin Pyong;Lee, Sang Gye;Lee, Seung Hoon
    • Journal of Aerospace System Engineering
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    • v.11 no.6
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    • pp.76-83
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    • 2017
  • The MIL-STD-1553 standard has been used for over 40 years as a data bus technology for high-reliability mobile systems. However, 1 Mbps transmission speed is absolutely insufficient to implement sensor data convergence, which is an essential requirement of modern aerospace systems. In this paper, we analyze the hierarchical structure of the MIL-STD-1553B version specification and describe several methods to increase the transmission speed without losing the advantages of the existing MIL-STD-1553 bus. In addition, we analyzed the R & D cases of the high-speed MIL-STD-1553 technology, which have been conducted in leading aerospace countries.

Effect of Manufacturing Conditions on the Anisotropic Dimensional Change of STD11 Tool Steel during Heat Treatment (STD11 공구강의 열처리 치수변화 이방성에 미치는 제조 조건의 영향)

  • Hong, Ki-Jung;Song, Jin-Hwa;Chung, In-Sang
    • Korean Journal of Metals and Materials
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    • v.50 no.1
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    • pp.13-22
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    • 2012
  • Forged and flat-bar rolled STD11 tool steel shows anisotropic dimensional change during heat treatment. The dimensional change in the rolling direction is larger than that in the transverse direction. The cause of the anisotropic dimensional change is that the steel is anisotropic in composition, microstructure and other properties. The decrease of anisotropic distortion in tool steel is important for making better precision cold working dies. In this study, the effect of ingot weight and hot rolling reduction ratio on the anisotropic dimensional change of STD11 during heat treatment has been studied. Dimensional change was evaluated by simulating a real heat treatment process, including gas quenching and tempering. Experimental results showed that all the rolled flat-bar products had anisotropic distortion to some degree, but the anisotropic distortion was reduced as hot rolling ratio increased. Ingot weight had a little effect on anisotropic distortion. Microstructural observation showed that the anisotropic dimensional change of STD11 tool steel was closely related to the amount, shape and distribution of coarse carbides.