• Journal of the korean Society of Automotive Engineers
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• v.18 no.5
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• pp.96-120
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• 1996

현재 자동차용 복합재료를 생산하는데 유리한 제조방법으로는 압축성형 (Compression Molding), 액상성형(Liquid Molding), 인발성형(Pultrusion), 필라멘트 와인딩성형(Filament Winding)등이 있다. 압축성형은 현재 자동차 외장부품 성형에 널리 알려져 있는 SMC(Sheet Molding Compound)성형, 최근에 많은 연구가 되고 있는 LMPC(Low Pressure Molding Compound)성형, GMT(Glass Mat Reinforced Thermoplastics)성형 등이 있다. 액상성형은 RTM(Resin Transfer Molding)과 VARI (Vacuum Assisted Injection Molding), SRIM(Structure Reaction Injection Molding) 등이 있으며, 자동차 산업뿐만 아니라 일반 산업에서도 최근 많은 각광을 받고 있다. 그러므로 본 소고에서는 자동차용 복합재료의 제조에 널리 사용되는 성형공정에 대하여 간단히 살펴보고, 자동차 부품에 있어서의 복합재료 응용 현장과 최근 환경문제가 대두되면서 관심의 초점이 되고 있는 자동차용 복합재료 재활용 기술에 대하여 고찰하고자 한다.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.26 no.2
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• pp.204-212
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• 1990

The SMC composite, now being considered in certain structural applications, is anticipated to experience repeated loading during service. Thus, understanding of the fatigue behavior is essential in proper use of the composite material. In this paper, using the SMC composite composed of E-glass chopped strand and unsaturated polyester resin three point bending fatigue tests are carried out to investigate the fatigue crack propagating behavior under various cyclic stresses and fatigue damage of various microcrack forms. The following results are obtained from this study; 1) Most of the total fatigue life of the SMC composite is consumed at the initial extension or the growth of the macroscopic crack. 2) A Paris' type power-law relationship between the crack propagation rate and stress intensity factor range is obtained, and the value of material constant m is much higher (m=9~11)than that of other metals. 3) In case of high cyclic stress the fatigue damage show high microcrack density and short crack length, but in case of low cyclic stress does it vice versa. 4) Fatigue damage is characterized by microcrack density, crack length and distribution of crack orientation.

• Textile Coloration and Finishing
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• v.27 no.3
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• pp.165-174
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• 2015

To develop automobile parts, the unsaturated polyester based matrix resin(PR)/reinforcement(randomly oriented chopped E-glass fiber, GF) composites were prepared using sheet molding compound(SMC) compression molding. The effects of GF length(0.5, 1.0 1.5 and 2.0inch)/content (15, 20, 25, 30wt%) and number of ply(3, 4 and 5) on the specific gravity and mechanical properties of PR/GF composites were investigated in this study. The optimum length of GF was found to be about 1.0inch for achieving improved mechanical properties(tensile strength and initial modulus). The tensile strength and initial modulus of composites increased with increasing GF content up to 30wt%, which is favorable content range for SMC. The specific gravity, tensile strength/initial modulus, compressive strength/modulus, flexural strength/modulus and shear strength increased with increasing the number of ply up to 5, which is the maximum number of ply range for SMC. The effectiveness of ply number increased in the flexural strength > shear strength > compressive strength > tensile strength.

• Korean Journal of Materials Research
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• v.8 no.1
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• pp.13-18
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• 1998

SMC(Sheet molding compound)욕조 생산시 발생하는 폐 FRP를 보강재로서 재활용하기 위하여 불포화 폴리에스테르 매트릭스 수지에 보강하고 보강재와 매트릭스 수지의 계면 결합력을 증진시키기 위하여 보강재를 실란계 커플링제[3-methylacryloxyviny1 silane (MAOS)]로 전 처리하여 복합재를 제조하고 기계적 물성 및 계면현사에 대하여 관찰하였다. 보강률이 20wt%인 복합재의 굴곡강도 및 굴곡탄성률이 각 각 110MPa, 8.0GPa로 가장 우수하였으며 커플링제(MAOS)의 노동가 0.50wt%인 복합재의 굴곡강도 및 굴곡탄성률은 약 10%정도 향상되어 각 각 120MPa, 9.2GPa을 나타내었다. 또한 주사전자현미경 관찰 결과 보강재를 커플링제(MAOS)로 처리한 복합재의 보강재와 매트릭스 수지는 물리, 화학적을 잘 결합하여 보강재와 매트릭스 수지의 계면에서 pull out현상이 확인되지 않았으며 크랙도 발생하지 않았다.

• Journal of Adhesion and Interface
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• v.22 no.2
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• pp.63-68
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• 2021

Unsaturated Polyester Resin (UPR) is in general used as a resin to prepare for composite materials with reinforcing materials such as glass fibers. UPR, a thermosetting resin, is used in industry to prepare for sheet molding compound (SMC) molding prepreg that has excellent productivity and is advantageous for mass production among various molding methods of composite materials. The fiber-reinforced composite material using UPR as a matrix material is light and has the advantage of excellent physical properties, but it is weak against impact and is fragile. Four types of polyurethane were synthesized and added to UPR resin to overcome the shortcomings.

• Composites Research
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• v.27 no.3
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• pp.103-108
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• 2014

Fiber reinforced polymer plastic (FRP) structural members are recently available in construction industries due to various material properties such as high specific strength and stiffness, light-weight, and corrosionresistance. The floating PV generation structure can also be an illustration for applying FRP in construction applications. The floating PV generation structure has been recently issued as a representative item for the low carbon and green growth campaign and many related studies have been conducted for the structural safety and commercial viability. Moreover, the floating PV generation structures for the commercial purpose have been constructed. In this paper, the investigation and development processes of elements for the floating PV generation structure are presented during commercialization.

• Composites Research
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• v.26 no.2
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• pp.105-110
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• 2013

In this study, we suggest the new floating PV generation structure which is improved the structural and economical efficiency compared with the system developed in the previous research. Pultruded FRP has superior physical and chemical material properties compared with those of conventional structural materials. Especially, pultruded FRP has an excellent corrosion-resistance, light-weight, and it also has high specific strength and stiffness which are highly appreciated for the design and fabrication of floating PV generation structure under harsh environmental condition. In this study, structural analysis using the finite element method has been performed to investigate the safety of new floating PV generation structure and newly applied structural members.