• Title/Summary/Keyword: SG(steam generator) tube

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A Study on the Chemical Cleaning Process and Its Qualification Test by Eddy Current Testing

  • Shin, Ki Seok;Cheon, Keun Young;Nam, Min Woo;Min, Kyong Mahn
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.6
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    • pp.511-518
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    • 2013
  • Steam Generator (SG) tube, as a barrier isolating the primary coolant system from the secondary side of nuclear power plants (NPP), must maintain the structural integrity for the public safety and their efficient power generation. So, SG tubes are subject to the periodic examination and the repairs if needed so that any defective tubes are not in service. Recently, corrosion related degradations were detected in the tubes of the domestic OPR-1000 NPP, as a form of axially oriented outer diameter stress corrosion cracking (ODSCC). According to the studies on the factors causing the heat fouling as well as developing corrosion cracking, densely scaled deposits on the secondary side of the SG tubes are mainly known to be problematic causing the adverse impacts against the soundness of the SG tubes [1]. Therefore, the processes of various cleaning methods efficiently to dissolve and remove the deposits have been applied as well as it is imperative to maintain the structural integrity of the tubes after exposing to the cleaning agent. So qualification test (QT) should be carried out to assess the perfection of the chemical cleaning and QT is to apply the processes and to do ECT. In this paper, the chemical cleaning processes to dissolve and remove the scaled deposits are introduced and results of ECT on the artificial crack specimens to determine the effectiveness of those processes are represented.

Analysis of MRPC Probe Signal According to Defect Size Variation for S/G Tube in Nuclear Power Plant (원전SG세관의 결함크기에 따른 MRPC 프로브의 신호 해석)

  • Kim, Ji-Ho;Song, Ho-Jun;Lim, Keon-Gyu;Lee, Hyang-beom
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1008-1010
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    • 2005
  • In the examination of steam generator(SG) tube in nuclear power plant, eddy current testing probes play an important role in detecting the defects. Bobbin probe and MRPC probe is usually used for the inspection of SG tube. Bobbin probe is good at high speed inspection, but ability of detection of circumferential defect is very weak. On the contrary MRPC probe, which moves for inspection in the direction of axial and circumferential simultaneously, has very slow inspection speed, but it has excellent detection capability for small cracks, which is hardly detected by bobbin probe. In this paper, for the accurate analysis of experimental ECT signals, construction of MRPC probe signals database according to the variation of defect size is the main purpose. Using 3-D finite element method, ECT signals are analyzed, and signals analysis add according to frequency ingredient. The results, which are analysis and characteristics ion of electromagnetism simulation signals, is databased.

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Outer Diameter Stress Corrosion Cracking Susceptibility of Steam Generator Tubing Materials (증기발생기 전열관 재료의 2차측 응력부식균열 민감성)

  • Kim, Dong-Jin;Kim, Hyun Wook;Kim, Hong Pyo
    • Corrosion Science and Technology
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    • v.10 no.4
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    • pp.118-124
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    • 2011
  • Alloy 600 (Ni 75 wt%, Cr 15 wt%, Fe 10 wt%) as a heat exchanger tube of the steam generator (SG) in nuclear power plants (NPP) has been degraded by various corrosion mechanism during the long-term operation. Especially lead (Pb) is known to be one of the most deleterious species in the secondary system causing outer diameter stress corrosion cracking (ODSCC). Oxide formation and breakdown is requisite for SCC initiation and propagation. Therefore it is expected that a property change of the oxide formed on SG tubing materials by lead addition into a solution is closely related to PbSCC. In the present work, the SCC susceptibility was assessed by using a slow strain rate test (SSRT) in caustic solutions with and without lead for Alloy 600 and Alloy 690 (Ni 60 wt%, Cr 30 wt%, Fe 10 wt%) used as an alternative of Alloy 600 because of outstanding superiority to SCC. The results were discussed in view of the oxide property formed on Alloy 600 and Alloy 690. The oxides formed on Alloy 600 and Alloy 690 in aqueous solutions with and without lead were examined by using a transmission electron microscopy (TEM), equipped with an energy dispersive x-ray spectroscopy (EDXS).

Defect Signal Analysis of Steam Generator Tube in NPP Using ECT Array Probe (ECT Array Probe를 이용한 원전 SG세관의 결함 신호해석)

  • Lim, Geon-Gyu;Kim, Ji-Ho;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.772-773
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    • 2008
  • 본 논문에서는 ECT Array Probe를 이용한 원자력 발전소의 SG세관의 결함 신호를 해석하였다. 프로브의 전자기적 특성을 해석하기 위하여 맥스웰 방정식을 이용하여 지배방정식을 유도하였고, 3차원 유한요소법을 이용하여 전자기 수치 해석을 수행하였다. 신호해석을 위해 사용된 결함의 종류는 FBH결함이며, 결함의 깊이는 세관 두께의 40[%] 및 100[%]로 하였다. 시험주파수는 300[kHz], 400[kHz]를 사용하였으며, 각각의 시험주파수에 대한 결과를 비교 분석하였다. 해석결과 결함부위에서 신호의 증가를 확인할 수 있었으며, 주파수 시험변화시 300[kHz]보다 400[kHz]일때 결함 신호가 증가하는 것을 확인할 수 있었다. 또한 획득한 신호를 ASME 표준 시험편을 이용한 ECT Array Probe의 와전류탐상 실험신호와 비교하였다. 본 논문의 결과는 ECT Array Probe를 이용하여 원전 SG세관 검사시 결함신호해석에 도움이 될 것으로 사료된다.

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현장 측정 데이터를 이용한 SG 세관 마모량 예측 방법

  • 김태순;이용선;박치용
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.05a
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    • pp.184-189
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    • 2002
  • 기계부품 및 구조물의 상호접촉면이 미소변위에 의해 상대운동을 할 때 접촉면에서는 마모가 발생하고 이러한 마모현상은 당해 구조물의 안전성을 심각하게 위협하는 결과를 초래하게 된다. 이러한 마모 현상에 대한 근래의 연구동향으로는 $Engel^{(1.2)}$ 이 충격(impact)에 의한 마모에 대해, 그리고 $Waterhouse^{(3)}$ 는 미끄럼(sliding) 마모에 대해 연구한 바 있다. 원자력발전소의 증기발생기(steam generator) 내에서 1차측의 세관(tube)과 2차측에 속하는 지지물(supporter) 또는 방진대(antivibration band) 사이에서 세관의 진동으로 인해 지지물과 충돌을 일으키고 충돌 횟수가 누적되면 세관의 마모로 이어져 결국 세관의 건전성은 침해받게 된다.(중략)

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Development of New ECT Probe Separating the Permebility Variation Signal in the SG Tube (증기발생기 전열관의 투자율 변화신호 분리를 위한 신형 탐촉자 개발)

  • Park, Duck-Gun;Ryu, Kwon-Sang;Lee, Jeong-Kee;Son, De-Rac
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.1
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    • pp.9-15
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    • 2008
  • A new ECT probe to separate the ECT signal distortion due to PVC (permeability variation clusters) and ordinary defects created in SG tubes has been developed. The hystersis loops of PVC which are extracted from retired SG (steam generator) tubes of Kori-1 NNP were measured. The tensile tests were performed to identify the mechanism of PVC creation. The conditions detecting the PVC created in 56 tubes were investigated using computer simulation, and the signal processing circuits were inserted in the probe for the digital signal transmission. The new Probe can measure and separate the PVC signal which is created in the SG tubes, and also measures the defects in Ni-sleeving part of SG tubes. furthermore the new ECT probe can measure the defects as fast as bobbin probe, and enhance the testing speed as well as reliability of the defect detection of SG tubes.

Work-rate Estimation for Predicting Fretting-wear in SG Tubes due to Turbulence Excitation (난류 가진에 의한 증기발생기 전열관의 마모 일률 평가)

  • 조봉호;유기완;박치용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.115-118
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    • 2004
  • In this study, amplitudes of turbulence excitation are obtained for selected tubes inside the KSNP SG and their normal work-rates are investigated to estimate the magnitude of fretting-wear. From the results of numerical calculation, row 40&41 tubes show the maximum work-rates. Up to this row number, the work-rates inside the row 41 have much larger values than those of outside tubes. This phenomenon reveals the particular central one which has larger normal work-rate than that of outside zone. It turns out that both of the higher local mode at the U-bend region and the larger value of effective mass in the central region Increase the normal work-rate enormously.

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Simulation and Analysis of ECT Signals Obtained at Tubesheet and Tube Expansion Area

  • Song, Sung-Chul;Lee, Yun-Tai;Jung, Hee-Sung;Shin, Young-Kil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.3
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    • pp.174-180
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    • 2006
  • Steam generator (SG) tubes are expanded inside tubesheet holes by using explosive or hydraulic methods to be fixed in a tubesheet. In the tube expansion process, it is important to minimize the crevice gap between expanded tube and tube sheet. In this paper, absolute and differential signals are computed by a numerical method for several different locations of tube expansion inside and outside a tubesheet and signal variations due to tubesheet, tube expansion and operating frequencies are observed. Results show that low frequency is good for detecting tubesheet location in both types of signals and high frequency is suitable for sizing of tube diameter as well as the detection of transition region. Also learned is that the absolute signal is good for measuring tube diameter, while the differential signal is good for locating the top of tubesheet and both ends of the transition region. In the case of mingled anomaly with tube expansion and tubesheet, low frequency inspection is found to be useful to analyze the mixed signal.

Integrated System Design of Stream Generator Tube and Chemistry Inspection Information for Nuclear Power Plant (원전 증기발생기 세관 및 수질 검사정보 통합시스템 설계)

  • 신진호;이봉재
    • Proceedings of the Korean Information Science Society Conference
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    • 2002.10c
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    • pp.271-273
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    • 2002
  • 증기발생기(SG : Steam Generator)는 다수의 세관으로 구성되어 원자로에서 발생한 열을 이용하여 발전기 터빈을 구동시키는 원동력인 증기를 생성해 주는 기능을 하는 원자력발전소의 핵심 설비이다. 증기발생기 세관의 건전성을 확보하기 위해 매주기 계획예방정비, 즉 가동중 검사마다 정기적인 와전류 검사를 수행하고, 검사결과에 따라 전열관 보수 등과 같은 제반 조치를 취하고 있다. 현재 검사데이터 DB 구축은 일부 발전소에 개발되어 운영 중에 있고, 세관 DB와는 별도로 통계정보만을 관리하는 증기발생기 성능관리시스템이 운영되고 있으며, 또한 각 발전소마다 수질을 계측하여 수화학 성분을 감시하는 수질관리시스템이 운용되고 있다. 이러한 이원화된 DB 및 시스템을 통합하고 연계하여 전 원전의 증기발생기를 종합적으로 관리 할 수 있는 시스템의 필요성이 대두되었다. 따라서 본 논문에서는 현장에 보관되어 있는 모든 세관 검사데이터를 취득하여 대용량 데이터베이스를 설계 및 구축하고 이기종의 분산된 수질관리시스템 DB를 연계하여, 증기발생기의 설계/제작부터 검사결과 Mapping, 추이 분석을 통한 수명 평가에 이르는 전 과정을 통합 관리할 수 있는 시스템을 설계하고 그 구현방안을 제시한다.

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Numerical Analysis of ECT for Investigation of SG Tube in NPP (원전 증기발생기세관 진단을 위한 와전류탐상 수치해석)

  • Lim, Geon-Gyu;Lee, Hyang-Beom
    • 한국정보통신설비학회:학술대회논문집
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    • 2008.08a
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    • pp.509-512
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    • 2008
  • 본 논문에서는 원전 증기발생기세관 진단을 위한 와전류탐상의 전자기 수치해석을 수행하였다. 전자기적 특성을 해석하기 위하여 맥스웰 방정식을 이용하여 지배방정식을 유도하였고, 3차원 전자기 유한요소 프로그램인 OPERA 3D를 이용하여 전자기 수치 해석을 수행하였다. 신호해석을 위해 사용된 프로브의 종류는 배열와전류프로브이며, FBH 결함의 신호를 해석하였다. 결함의 깊이는 세관 두께의 40[%], 60[%] 및 100[%]로 하였다. 시험주파수는 100[kHz], 300[kHz], 400[kHz]를 사용하였고, 각각의 결함 및 시험주파수에 대한 결과를 비교 분석하였다. 본 논문의 결과는 앞으로 배열와전류프로브를 이용하여 원전 증기발생기세관 진단을 할 경우 신호 해석에 도움이 될 것으로 사료된다.

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