• Title/Summary/Keyword: SEAL

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Lubrication Performance Analysis and Experiment of a Low-Speed Dry Gas Seal having an Inner Circular Groove (내부 원형 그루브를 갖는 저속 드라이 가스 시일의 윤활 성능해석 및 실험)

  • Lee, An-Sung;Kim, Jun-Ho
    • Tribology and Lubricants
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    • v.21 no.2
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    • pp.53-62
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    • 2005
  • In this study a general Galerkin FE lubrication analysis method was utilized to analyze the complex lubrication performance of a spiral groove seal having an additional inner circular groove, which was designed for a chemical process mixer operating at a low speed of the maximum 500 rpm. Equilibrium seal clearance analyses under varying outer pressure revealed that the seal maintains a certain levitation seal clearance under the outer pressure of more than about 1.5 bar, regardless of a rotating speed. Also, under the normal outer pressure of 11 bar, the axial stiffness of the seal was predicted to have a high value of more than 7.0 e + 07 N/m, regardless of a rotating speed and thereby, the seal is expected to maintain a stable thickness of lubrication film under a certain external excitation acting. A seal levitation test rig was designed and constructed. Experimental results at 500 rpm agreed well with analytical predictions and the applied lubrication analysis method was verified.

Characteristics of the Sealing Pressure of a Magnetic Fluid Shaft Seal for Intra-Cardiac Axial Flow Blood Pumps (심장 내 이식형 축류 혈액 펌프용 자성 유체 축봉의 내압 특성)

  • KIM, Dong-Wook;Mitamura , Yoshinori
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.51 no.10
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    • pp.477-482
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    • 2002
  • One of the key technologic requirements for rotary blood pumps is the sealing of the motor shaft. A mechanical seal, a journal bearing, magnetic coupling, and magnetic suspension have been developed, but they have drawbacks such as wear, thrombus formation, and power consumption. A magnetic fluid seal is durable, simple, and non power consumptive. Long-term experiments confirmed these advantages. The seal body was composed of a Nd-Fe-B magnet and two pole pieces; the seal was formed by injecting magnetic fluid into the gap (50${\mu}m$) between the pole pieces and the motor shaft. To contain the ferro-fluid in the seal and to minimize the possibility of magnetic fluid making contact with blood, a shield with a small cavity was attached to the pole piece. While submerged in blood, the sealing pressure of the seal was measured and found to be 31kPa with magnetic fluid LS-40 (saturated magnetization, 24.3 KA/m) at a motor speed of 10,000 rpm and 53kPa under static conditions(0mmHg). The specially designed magnetic fluid seal for keeping liquids out is useful for axial flow blood pumps. The magnetic fluid seal was incorporated into an intra-cardiac axial flow blood pump.

Air Similarity Test and Analysis of Steam Turbine Labyrinth Seal for Leakage Verification (스팀터빈용 래비린스 실의 누설량 규명을 위한 공기상사 실험 및 해석)

  • Ahn, Sang-Kyu;Kim, Seung-Jong;Lee, Yong-Bok;Kim, Chang-Ho;Ha, Tae-Wong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1149-1149
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    • 2006
  • The leakage characteristic is an important factor in power plant. However, most of power plant have efficiency problem which is occurred leaking between high pressure steam turbine axle and stator. The labyrinth seal which is used between the main turbine axle and stator in the power plant. Because it is able to be non-contact seal and it is minimize clearance to decrease the leakage. But its actual system is too huge to experiment. Therefore, most steam turbine seal performance tests were conducted by air similarity test. This paper described a test facility and program for air similarity test of high pressure steam turbine seal. A test facility has been designed and built to evaluate leakage verification of labyrinth seal. The test facility consist of air compressor, anti-swirl labyrinth seal for 1/3 air similarity model, pressure transducer, air flow measure system, instrumentation and auxiliary system. For evaluation of steam turbine seal performance, the air similarity test of labyrinth seal leakage verification was conducted and we compared experiment data and analysis result.

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Rotordynamic Analysis of Labyrinth Seal with Swirl Brake (스월 브레이크가 장착된 래버린스 씰의 동특성 해석)

  • Lee, Jeongin;Suh, Junho
    • Tribology and Lubricants
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    • v.38 no.2
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    • pp.63-69
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    • 2022
  • In this research, the rotordynamic characteristics of the labyrinth seal with and without swirl brake were predicted using the computational fluid dynamic (CFD) model. Based on previous studies, a simple swirl brake consisting of square vanes without stagger angle is designed and placed in front of the seal inlet. The rotating frame of reference is utilized to consider the whirling motion of the rotor in the steady-state analysis since the whirling motion is transient behavior in nature. CFD analysis was performed in the range of -1 to 1 pre-swirl ratio for a given seal and swirl brake design and operating conditions. The CFD analysis result shows that the swirl brake effectively reduces the pre-swirl since the circumferential fluid velocity of labyrinth seal with swirl brake was lower than that without swirl brake. The cross-coupled stiffness coefficient, which is greatly affected by the circumferential fluid velocity, increased with an increasing pre-swirl ratio in a seal without a swirl brake but showed a low value in a seal with a swirl brake. The change in the damping coefficient was relatively small. The effective damping coefficient of the labyrinth seal with swirl brake was generally constant and showed a higher value than the labyrinth seal without swirl brake.

A Hierarchical Classification Method for Verification of Seal Imprint (계층적 분류방식에 의한 인영 검증)

  • 김진희;심재창;현기호;하영호
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.28B no.11
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    • pp.904-912
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    • 1991
  • Automatic recognition of seal imprint has been required in the oriental countries. In this paper, a hierarchical approach for seal imprint verification is presented. Global features are used for seal imprint description in the first step. In the second step, conventional and several proposed local features are used to detect useful informations such as size, distribution and relative position of stroke length from seal imprint. In the last step, seal imprints are classified into one of three categories 'accept', 'ambiguous' and reject', based on the hierarchical classification. Experimental results show good performance on classification and recognition.

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Characteristics of Leakage and Rotordynamic Coefficients for Annular Seal with Honeycomb/Smooth Land (Honeycomb/Smooth 표면을 갖는 비접촉 환상 실의 특성해석)

  • Ha, Tae-Woong
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.4 s.17
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    • pp.40-46
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    • 2002
  • An honeycomb/smooth land seal alternating with the honeycomb seal is suggested for structural enhancement in high pressure turbomachinery. Governing equations are derived for an honeycomb/smooth land annular gas seal based on Hirs' lubrication theory and Moody's friction factor model for smooth land and empirical friction factor model for honeycomb land. By using a perturbation analysis and a numerical integration method, the governing equations are solved to yield leakage and the corresponding dynamic coefficients developed by the seal. Theoretical results show that the leakage increases and rotordynamic stability decreases as increasing the length of smooth land part in the honeycomb/smooth land seal.

Prediction of Rotordynamic Coefficients for High-Performance-Pump Seal Using CFD Analysis (CFD를 사용한 고성능 펌프 실의 동특성 계수 예측)

  • Choe, Bok-Seong;Ha, Tae-Woong
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.37-43
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    • 2010
  • Precise prediction of rotordynamic coefficients for annular type seal of turbomachinery is necessary for enhancing their vibrational stability and various prediction methods have been developed. As the seal passage is designed complicatedly, the analysis based on Bulk-flow concept which has been mainly used in predicting seal dynamics is limited. In order to improve the seal rotordynamic prediction, full Navier-Stokes Equations with turbulent model derived in the seal flow passage have to be solved. In this study, 3D CFD(Computational Fluid Dynamics) analysis has been performed for predicting rotordynamic coefficients of non-contact type annular plain seal using FLUENT. Comparing with the results of Bulk-flow model analysis, the result of 3D CFD analysis shows good agreement.

A study on the cross-section profile of the seal ring in the stern tube sealing system (선미관 밀봉 장치 시일링의 단면 형상에 관한 연구)

  • 남정길
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.35 no.1
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    • pp.50-53
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    • 1999
  • In this paper, the mechanical movement of lip seal-ring which plays the most important function in stern-tube sealing system and the possibility of leakage caused by pressure fluctuation are studied by theory and experiment. By the finite element method for axial symmetry object which receives the torsional bending load, the displacement and stress analysis of the seal-rings are executed for products of several representative manufacturers of seal-rings, and also the possibility of crack occurance are checked by theoretical analysis. A sample seal-ring id designed and manufactured using the program of displacement and stress analysis developed in this study and made an experimental apparatus to test the sampling seal-ring. The sampling seal-ring functioned excellently, but it had its durability and this problem may be solved by using the Viton instead of NBR.

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Experimental Investigation of Thermal Stress Cracks in Mechanical Face Seals (기계평면시일의 열응력 크랙에 관한 실험적 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.79-84
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    • 1996
  • One of the greatest dangers in mechanical face seals is the formation of heat checking and thermal stress cracks on the sliding surfaces. These thermal distortions due to non-uniform heating lead to increase the leakage of the sealed fluids and wear, and with balance of the seal can cause the seal faces to part. In this study heat checking and thermal stress cracks are investigated experimentally. These thermal distortions are explained using the thermal models of the conatct geometries between the seal ring and the seal seat. To overcome these thermal problems, the thermohydrodynamic seal is presented. The newly developed mechanical seal may substantially reduce the friction torque, frictional heating which causes heat checking and thermal stress cracks, and wear.

A Lubrication Performance Analysis of Deep Straight Groove Mechanical Face Seal (깊은 직선 홈 미케니컬 페이스 시일의 윤활 성능해석)

  • 이안성;김준호
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.311-320
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    • 2003
  • In this study a general Galerkin FE formulation of the incompressible Reynolds equation is derived for lubrication analyses of noncontacting mechanical face seals. Then, the formulation is applied to analyze the flexibly mounted stator­type reactor coolant pump seals of local nuclear power plants, which have deep straight grooves or plane coning on their primary seal ring faces. Their various lubrication performances have been predicted. Results show that the analyzed deep straight groove seal should have a net coning of less than 0.6 to satisfy the leakage limit. And for the same amount of equilibrium opening force the plane coning seal requires to have a 3 times higher dimensionless coning than the deep straight groove seal.