• Title/Summary/Keyword: SDY

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Preparation and Characterization of Stretch Fabric : Dyeing Properties of Core Yarn and Effect Yarn (신축성사 개발 및 물성평가 : 코어(core)사와 장식(effect)사간의 동색성 및 염색성 평가)

  • Kang, Ki-Hyuk;Kim, Young-Sung;Son, Young-A
    • Textile Coloration and Finishing
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    • v.22 no.2
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    • pp.140-144
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    • 2010
  • In this study, we investigated the clean appearance and good stretch properties. Usually, clean appearance concerned with the dyeing properties of core and effect yarns. The dyeing properties between core yarn (conjugate yarn) and effect yarn were determined by the build-up and the color differences using the four different yarns of SDY FD(spindraw yarn full dull), SDY CD(spindraw yarn cation dyeable), POY FD( partially-oriented yarn full dull) and POY CD(partially-oriented yarn cation dyeable). We used the single color dye of C. I. Disperse Blue 79 and mixed colors made by C. I. Disperse Red 60, C. I. Disperse Blue 56, and C. I. Disperse Yellow 54.

Particle Dispersibility Improvement of Polyester Fibers with a New Line Injection

  • Park, Seong-Yoon;Kim, Hak-Yong;Jin, Fan-Long;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
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    • v.31 no.9
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    • pp.2637-2643
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    • 2010
  • In order to develop a new line injection system for spin draw yarn (FD SDY) fibers, the effect of various parameters in extrusion and melt line conditions on the dispersion and distribution of $TiO_2$ particles within FD PET fibers was investigated. As a result, the dispersibility of $TiO_2$ particles in a PET matrix is found to depend on the particle size and its surface characteristics. Surface modification of $TiO_2$ by dimethyl polysiloxane resulted in the improved dispersibility and affinity of $TiO_2$ particles in the PET matrix. Especially, residence time, mixing temperature, and mixing shear rate in the new line injection system under the SDY spinning process were very important parameters to minimize the agglomeration of $TiO_2$ particles. The FD SDY prepared by the new line injection system was superior to those using the polymerization process and the conventional masterbatch chip dosing process in the color-L and color-b values of the fibers.

The Dyeing Behavior of PET Bulky Yarn with Disperse Dyes (분산염료에 의한 폴리에스터 Bulky Yarn의 염색거동)

  • Lee, Bum Hoon
    • Textile Coloration and Finishing
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    • v.30 no.2
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    • pp.70-76
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    • 2018
  • The dyeing behaviors of poly(ethylene terephthalate)(PET) bulky yarns, DTY(draw textured yarn) and SSY(latent crimped yarn), were investigated with different energy type disperse dyes compared with those of SDY(spin draw yarn). The maximum exhaustions of E-type disperse Red 60, Blue 56 and Yellow 54 on SSY were 99%, 94% and 93%, respectively. The maximum exhaustions of S-type disperse Red 179, Blue 79 and Orange 30 on SSY were 96%, 97% and 97%, respectively. The K/S values of SSY were significantly higher than those of DTY and SDY in all energy type of disperse dyes. The knit fabric composed of SSY became bulky at the end of high temperature dyeing process because of their thermal shrinkage property due to melt viscosity difference.

A Study on the Variation of Physical Properties of the PET Filament Yarn for Sensitive Clothes (감성 의류용 PET 사의 물성 변화에 관한 연구)

  • 김승진;홍성대;서봉기;심승범
    • Science of Emotion and Sensibility
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    • v.5 no.3
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    • pp.61-66
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    • 2002
  • Recently PET fabrics woven by high sensitive PET yams were used as a high sensitive clothing. Such high sensitive PET woven fabrics for clothing are passing through various processes, and are influenced by processing tension and heat, it makes the physical properties of PET yarns changing and makes the defects of PET fabric. Therefore many difficulties are faced to decide processing conditions for making high sensitive PET fabric. But few research related to the processing conditions of PET yarns and issue point for producing high sensitive clothing was only performed. In this study, POY and SDY of PET manufactured in seven filament manufacturing companies are selected, and their physical properties in each layers of filament cake divided by 50000m are measured and analyzed. Especially, wet and dry shrinkages according to the various wet and dry heat temperatures are analyzed for supplying basic physical data of PET yam and for enhancing PET yarn quality used for the high sensitive clothing.

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A Study on Variation of Physical Properties of the PET Filament Yarn(IV) (PET 絲의 물성 편차에 관한 연구(IV))

  • 심승범;김승진;서봉기;김연숙;박미영
    • Proceedings of the Korean Fiber Society Conference
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    • 2002.04a
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    • pp.81-84
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    • 2002
  • 합섬필라멘트 사는 직물제조 공정을 거치는 동안 수많은 장력과 열처리를 받게 된다. 이러한 장력과 열처리는 열수축과 열응력을 발생시킴으로서 최종 제품의 물성에 큰 영향$^{1)}$ 을 미치며 경사줄 발생의 원인이 되기도 하여 제품의 상품적 quality를 떨어뜨린다 이런 합섬직물의 경사줄 발생은 우선 원사물성 data에 대한 지식부족으로 인해 그 다음 공정인 제직준비, 제직, 염색ㆍ가공공정에서의 미비한 공정관리로 발생할 소지가 크므로 본 연구에서는 지금까지 본 연구실에서 계속해온 연구결과$^{2)~6)}$를 바탕으로 국내 7개 회사의 PET SDY 75d/36f의 습ㆍ건열 수축률, 열응력에 관한 cheese layer간의 편차를 조사 분석하므로서 경사줄 발생을 줄이기 위한 원사의 기본 물성 data를 기업에 제공함을 목적으로 한다. (중략)

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Development and Analysis of Physical Property of PP Shape Memory Fabrics for Emotional Garment (감성의류용 형상기억 PP직물 소재 개발과 물성분석)

  • Kim, Hyun-Ah;Kim, Seung-Jin
    • Science of Emotion and Sensibility
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    • v.14 no.1
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    • pp.117-126
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    • 2011
  • This study investigates the physical properties and manufacturing method of shape memory fabric for emotional garment made by polypropylene. For this purpose, polypropylene(PP) POY and SDY were texturized using low temperature and constant length heat treatment texturing technologies, respectively. The shape memory fabrics made using these texturized PP yarns were woven with two kinds of PET and PTT shape memory yarns on the air-jet loom and the various physical properties of four kinds of shape memory fabrics were measured and discussed. The tenacity and breaking strain of PP texturized yarns treated by low temperature and constant length heat treatment showed high weaving efficiency and the wet thermal shrinkage of PP textured yarns was shown less than 1.5%, dry thermal shrinkage was ranged between 3% and 5%, which means thermal stability compared to the PTT textured yarn with high thermal shrinkage, 5~8%. The shape memory characteristics of PP shape memory fabrics measured by Toray method showed five grade as same value as PTT shape memory fabric. The heat keeping property of the PP shape memory fabric showed 56% higher value than that of PTT shape memory fabric. The water repellency of PP shape memory fabric measured by spray method showed five grade as same value as PTT shape memory fabric treated with water repellent agent. Especially, shape memory properties of PP shape memory fabric measured by 3-D image and camera measurement methods showed similar characteristics to the PTT shape memory fabric.

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Effect to the Physical Properties of the Eluted Partial Dispositioned Hollow Filament Fabrics according to the Weight Reduction Conditions (감량가공 조건이 용출형 편심중공사 직물의 물성에 미치는 영향)

  • Kim, Seung-Jin;Park, Kyung-Soon;Kim, Sang-Ryong
    • Textile Coloration and Finishing
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    • v.21 no.3
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    • pp.26-36
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    • 2009
  • The objective of this study is to investigate the elution characteristics of the partial dispositioned hollow nylon filament and the mechanical properties of the eluted fabrics according to the weight reduction conditions. For this purpose, the partial dispositioned nylon/PET composite filament, SDY 70d/48f was prepared, and warp beam was also prepared on the sizing machine using these yarns. Four kinds of woven fabrics were designed with different warp and weft densities and these fabrics specimens were eluted with weight reduction conditions of two kinds of NaOH concentration (30, 40g/l), three kinds of weight reduction temperature (50, 60, $85^{\circ}C$) and two kinds of weight reduction time (30, 60min). The eluting rates of these fabrics specimens were analysed with various weight reduction conditions. The eluting characteristics of these fabrics were discussed with the cross-section of nylon hollow filament measures by SEM. Finally, the mechanical properties of the partial dispositioned hollow nylon fabrics were measured and discussed with various weight reduction conditions.

The Mechanical Properties of Scoured Fabrics Under Various Conditions (가호조건에 따른 정련포의 물성변화)

  • Park, Myung-Soo
    • Textile Coloration and Finishing
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    • v.20 no.3
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    • pp.1-7
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    • 2008
  • Three kinds of 135D/108F ITY were produced from raw yam 85D/72F + SDY 50D/36F with. interlacing pressure $1.5kg/cm^2$, $2.5kg/cm^2$, $3.5kg/cm^2$ respectively. 72 kinds of sized yams were manufactured from three ITYs by altering sizing speed, sizing temperature and sizing tension. The mechanical characteristics of 72 kinds of plain fabrics which were woven using the sized yam as a warp were analyzed after scouring. The initial modulus of scoured fabric responded sensitively to the sizing speed in high tension. The WT of scoured fabric recorded the. highest1n the conditions of sizing tension 30g, and air pressure $2.5kg/cm^2$ in interlacing treatment. When sizing temperature was high, the WT value appeared low, but when sizing speed was high, the WT value was much affected by air pressure in interlacing raw yam. The MIU value of fabric according to sizing tension variations increased up to sizing tension 40g, but decreased above it. The bulk density decreased up to sizing tension 30-40g, but increased above it. In addition, the bulk density decreased as sizing temperature increased.

Preparation and Characterization of Stretch Fabric : Shrinkage and Elasticity Properties (신축성사 개발 및 물성평가 : 수축률 및 신축성의 평가)

  • Kang, Ki-Hyuk;Kim, Young-Sung;Son, Young-A
    • Textile Coloration and Finishing
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    • v.22 no.2
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    • pp.173-179
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    • 2010
  • In this study, we determine the stretch and shrinkage properties of conjugated yarns. The shrinkage(%) and elasticity(%) were determined by applying twist conditions of 0, 350, 800, 1000, 1200, 1400, 1600, 2000 T/M (twisting per meter). It is found that the shrinkage(%) and elasticity(%) gradually decreased with increasing T/M. Especially the elasticity(%) dramatically decreased over 1400 T/M condition. In contrast, it is showed that the handle and drapery properties decreased below 1000 T/M, which indicates that the optimal T/M condition could be 1000~1400. The effect of shrinkage(%) and elasticity(%) with different steam setting temperatures (60, 70, 80 and $90^{\circ}C$) was also determined. The shrinkage(%) decreased with increasing setting temperature, while the elasticity not changed. In this context, the optimal steam setting temperature could be $80^{\circ}C$ because it is not easy to weave with the yarns which was set below $80^{\circ}C$. The elasticity(%) decreased with increasing the density of warp and weft. To produce soft handle, excellent drapery and good stretch fabrics, the warp density needs to be reached by 90% of the ideal warp density. In the case of NaOH treatments to the fabrics, the elasticity(%) increased with increasing weight reduction. Therefore, this study have demonstrated that the conjugated yarns with core yarn and the SDY CD(cation dyeable spindraw yarn) as an effect yarn would be appropriate to produce excellent mixture-yarn, which displays clean appearance, good handle and excellent elasticity, The optimized conditions are as follows; 1000~1200 twist per meter, $80^{\circ}C$ steam setting temperature, 90% of ideal warp density and relaxation condition treated with 5g/l NaOH concentration.

The Characteristic of Physical properties and Shrinkage of Nano-filament according to the Textured Conditions (사가공 조건에 따른 nano-filament의 물성 및 수축특성)

  • Kang, Ji-Man;Cho, Dae-Hyun;Lee, Jun-Hee;Choi, Jong-Duk
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.92-92
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    • 2012
  • 나노필라멘트 섬유는 직편물 등으로 구조/용도 다양화 가능하다. 나노필라멘트 섬유는 소재특유의 닦음성, 흡착성, 고밀도 특성 등을 활용하여 직편물의 형태로 다양한 용도 개발이 가능하며, 나노기술을 접목시킨 새로운 기능성과 고성능 섬유 소재 개발을 통한 자동차 분야의 개발 트랜드인 고급화, 경량화, 고성능화 추진을 위해 연료전지, 신슐레이터, 고성능 필터, 시트나 도어트림, 헤드라인과 같은 인테리어류와 전자 분야의 제조원가 절감, 공정 단순화를 위해 프린터 토너, 하드디스크 연마제, 다용도 No Dust Cleaner 등의 개발, 의료/바이오 분야의 혈액필터, 수술용 보호제, 창상억제제(유착 방지막), 항균마스크, 의료용 약물전달 시스템 및 환경 분야의 정수/공기 정화 시스템, 건축 토목용 보강제, 고(高)인성 콘크리트, 폐수처리용 슬러리 담체(Matrix) 등 다양한 분야로 용도 개발이 가능하다. 본 연구는 나노필라멘트의 다양한 분야로의 용도 개발 적용의 기초연구로서, 부직포 상으로 얻어지는 나노섬유 제조기술의 단점인 직경의 불균일, 물리적 특성의 한계와 필라멘트가 아닌 단섬유로 인해 발생하는 용도 및 상품 개발에의 제한성을 개선하기 위하여 연속적으로 필라멘트를 생산가능한 해도형 복합방사 방법을 도입하여 개발한 장섬유 필라멘트 형태의 해도형 나노 섬유 소재를 활용하는 것으로 방사된 SDY 형태의 나노필라멘트 섬유를 제직상에서의 작업성 용이 및 직물의 벌키성 증대와 Crimp성을 향상 시켜 터치감 및 후가공에 용이할 수 있도록 DTY를 제조함에 있어 기존 일반 POY사에서의 DTY공정과는 달리 소재의 특성 즉, 해도사의 해성분 및 도성분의 후공정을 감안하여 최적의 Crimp는 발현하되 단면의 형상을 유지할 수 있는 다양한 사가공 조건을 설정 하고 이에 따라 가공사를 생산하여 공정조건에 따른 가공사의 물성 및 수축특성을 비교 분석 하여 염색 및 후가공시 소재의 물성 및 수축특성이 미치는 영향성을 살펴보고자 하였다.

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