• Title/Summary/Keyword: SCR촉매

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Process Design and Performance Test of the SCR Pilot Plant (SCR Pilot Plant 성능실험 및 공정 설계)

  • Kim, Jeong-Il;Chang, In-Gab;Seon, Chil-Yeong;Moon, Kil-Ho
    • Clean Technology
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    • v.9 no.2
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    • pp.71-79
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    • 2003
  • The selective catalytic reduction (SCR) process is the most widely applied technology for the denitrification of coal-fired power plant flue gases due to its selectivity and high efficiency. In order to attain the optimum design of SCR process, it is required to consider various catalysis characteristics as well as various operating conditions. A systematic study to elucidate the effects of the design conditions(reaction temperature, $NH_3/NO$ mole ratio, space velocity and linear velocity) on the reduction of NOx using the SCR pilot plant with maximum flue gas flow rate of $1,000Nm^3/hr$ was carried out and employed to identify the optimum design parameters. Design approaches of SCR process with test results were also presented.

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An Experimental Study on $NO_x$ Reduction Efficiency and $NH_3$ Conversion Efficiency under Various Conditions of Reductant Injection on SCR and AOC (SCR 촉매와 AOC 촉매에서 환원제 분사에 따른 $NO_x$ 저감효율과 $NH_3$ 변환효율에 관한 실험적 연구)

  • Dong, Yoon-Hee;Choi, Jung-Hwang;Cho, Yong-Seok;Lee, Seang-Wock;Lee, Seong-Ho;Oh, Sang-Ki;Park, Hyun-Dae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.85-90
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    • 2010
  • As the environmental regulation of vehicle emission is strengthened, investigations for $NO_x$ and PM reduction strategies are popularly conducted. Two current available technologies for continuous $NO_x$ reduction onboard diesel vehicles are Selective Catalytic Reduction (SCR) using aqueous urea and lean $NO_x$ trap (LNT) catalysts. The experiments were conducted to investigate the $NO_x$ reduction performance of SCR system which can control the ratio of $NO/NO_2$, temperature and SV(space velocity), and the model gas was used which is similar to a diesel exhaust gas. The maximum reduction efficiency is indicated when the $NO:NO_2$ ratio is 1:1 and the SV is 30,000 $h^{-1}$ in $300^{\circ}C$. Generally, ammonia slip from SCR reactors are rooted to incomplete conversion of $NH_3$ over the SCR. In this research, slip was occurred in 6cases (except low SV and $NO:NO_2$ ratio is 1:1) after SCR. Among 6 case of slip occurrence, the maximum conversion efficiency is observed when SV is 60,000 $h^{-1}$ in $400^{\circ}C$.

Characteristic Analysis of a SCR System using a Metal Foam in Diesel Engines (디젤 엔진에서 금속 폼을 적용한 SCR 촉매의 특성 분석)

  • Kim, Yongrae;Choi, Kyonam
    • Journal of ILASS-Korea
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    • v.18 no.4
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    • pp.196-201
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    • 2013
  • SCR(Selective Catalytic Reduction) is a major after-treatment solution to reduce NOx emission in recent diesel engines. In this study, a metal foam is applied as an alternative SCR substrate and tested in a commercial diesel engine to compared with a conventional ceramic SCR system. Basic engine test from ND-13 mode shows that a metal foam catalyst has lower NOx conversion efficiency than a ceramic catalyst especially over $350^{\circ}C$. A metal foam catalyst has characteristics of high exhaust gas pressure before a SCR catalyst and high heat transfer rate due to its material and structure. NOx conversion efficiency of a metal foam catalyst shows an increasing tendency along with the increase of exhaust gas temperature by $500^{\circ}C$. The effect of urea injection quantity variation is also remarkable only at high exhaust gas temperature.

Correlation between Physicochemical Properties of Various Commercial TiO2 Supports and NH3-SCR Activities of Ce/Ti Catalysts (다양한 상용 TiO2 담체의 물리화학적 특성과 Ce/Ti 촉매의 SCR 반응활성과의 상관성 연구)

  • Kwon, Dong Wook;Hong, Sung Chang
    • Applied Chemistry for Engineering
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    • v.26 no.2
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    • pp.193-198
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    • 2015
  • Ceria supported on various commercial $TiO_2$ catalysts were prepared by wet-impregnation method. We confirmed that the correlation between physicochemical properties of $TiO_2$ supports and SCR activities. Physicochemical properties of the various $TiO_2$ were evaluated using X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET) surface area, X-ray photoelectron spectroscopy (XPS), and pH analysis. Ce/Ti catalyst exhibited different SCR activities with respect to physicochemical properties of $TiO_2$. An excellent activity was obtained as the surface area of $TiO_2$ increased. In the case of CeOx surface density, the excellent activity in a range of $2.5{\sim}14.5CeOx/nm^2$ was achieved and the activity tended to decrease above $14.5CeOx/nm^2$. The O/Ti mole ratio of $TiO_2$ in the range of 1.32 to 1.79 showed an excellent SCR activity. It was also confirmed that the pH of the $TiO_2$ has no effects on the SCR activity. In order to achieve excellent SCR activities, ceria oxide should be supported on $TiO_2$ possessing a high specific surface area and certain O/Ti mole ratio. In addition, the catalyst with the low CeOx surface density resulted from the high dispersed ceria oxide should be prepared.

NUMERICAL STUDY ON THE EROSION CHARACTERISTICS OF SCR CATALYST DUCT BY VARYING ITS GEOMETRICAL CONFIGURATION (SCR 촉매층 형상변화에 따른 침식특성에 관한 수치해석적 연구)

  • Park, Hun-Chae;Choi, Hang-Seok;Choi, Yeon-Seok
    • Journal of computational fluids engineering
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    • v.16 no.2
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    • pp.66-74
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    • 2011
  • The SCR catalyst in coal-fired power plant is eroded by the collision of fly ash on the catalyst surface. However the erosion of SCR catalyst by the collision of fly ash has not been fully studied, especially in terms of fluid dynamics. Hence, in the present study, we focus on the gas and solid flows inside the SCR catalyst duct and their consequent effect on the erosion characteristics. For this purpose, computational fluid dynamics is applied to investigate the two-phase flows and to evaluate the erosion rate for different flow and particle injection conditions. Also, the erosion rate and pressure drop of commonly used square shape are compared with equilateral triangle and hexagon shapes. The pressure drop of SCR catalyst is increased when SCR catalyst surface area per unit volume increases. The erosion rate of SCR catalyst is enhanced when the particle velocity, mass flow rate of particle, particle diameter and cell density of SCR catalyst are increased. From the results, the pressure drop and erosion rate at the catalyst surface can be minimized by reducing cell density of SCR catalyst to decrease particle velocity and number of particle impacts.

A Study on Hybrid DeNOx Process Using Selective Catalytic Reduction and Adsorption (선택적촉매환원과 흡착을 이용한 복합 탈질공정 연구)

  • Moon, Seung-Hyun;Jeon, Dong-Hwan;Park, Sung-Youl
    • Journal of Korean Society of Environmental Engineers
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    • v.29 no.12
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    • pp.1329-1336
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    • 2007
  • This study was carried out to develop an efficient process abating high NO concentration. A hybrid process of selective catalytic reduction(SCR) and activated carbon fiber(ACF) adsorption was newly designed and tested. Used ACF in NO adsorption was regenerated by simultaneously applying heat and vacuum. The result of ACF regeneration was for superior in the desorption condition at $140^{\circ}C$ and vacuum 600 mmHg. A commercial catalyst was used at the conditions of reaction temperature at $300^{\circ}C$, $NH_3/NO$ mole ratio = 1.0 for SCR process. NO evolved from ACF regeneration reactor could be removed by SCR reactor up to 98%. But high concentration of NO was exhausted from SCR reactor for one minute when the flue gas of NO 300 ppm and deserted NO from ACF regeneration were simultaneously treated by the same SCR reactor. Therefore, it is necessary to use additional small sized SCR reactor or to increase $NH_3$ concentration for a short time along with NO concentration rather than to mix flue gas with the gas evolving from ACF regeneration at fixed $NH_3$ inlet concentration. The hybrid process of SCR and ACF showed high NO removal efficiency over 80% at any time courses. Through the repeated cycles, stable DeNOx efficiency was maintained, indicating that the hybrid process would be a good countermeasure to the spotaneously high NO concentration instead of increasing the SCR capacity.

Comparison of efficiencies of converting urea solution to ammonia depending on active catalyst metals on TiO2 (타이타니아 담지 활성촉매에 따른 요소 수용액의 암모니아 전환 효율 비교)

  • Lee, Myung Sig;Pak, Daewon
    • Journal of the Korean Applied Science and Technology
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    • v.35 no.1
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    • pp.163-172
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    • 2018
  • In this study, selective catalytic reductions (SCR) of NO commercial catalysts were used to investigate the effect of ammonia gasification from urea solution. The effects of catalytic chemical composition on the reaction temperature and space velocity were studied. $V_2O_5/TiO_2$ catalysts, which are widely used as SCR catalysts for removal of nitrogen oxides, have better ammonia formation compare to $TiO_2$ and $WO_3-V_2O_5/TiO_2$ catalysts. The $TiO_2$ catalyst not supporting the active metal was not affected by the space velocity as compared with the catalyst supporting $V_2O_5$ or $WO_3-V_2O_5$. The active metal supported catalysts decreased in the ammonia formation as the space velocity increased.

Study of EfficienCY of Hydrogen Rich Biodiesel as Reductant for HC-SCR over $Al_2O_3$ Supported Ag Catalyst ($Ag/Al_2O_3$ 촉매하의 HC-SCR에서 환원제로서 수소 풍부 바이오디젤의 반응 특성 연구)

  • Kim, Jin-Gul;Lee, Min-Ju;Lee, He-Min;Jeon, Ji-Yong;Kim, Seong-Soo;Yoo, Seung-Joon
    • Transactions of the Korean hydrogen and new energy society
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    • v.20 no.3
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    • pp.232-237
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    • 2009
  • $Ag/Al_2O_3$ 촉매하에 디젤 엔진에서 배출되는 NOx를 정화하기 위하여, 수소가 풍부한 바이오디젤을 환원제로 사용하였다. Ag 전구체 함침과정에서 촉매기공이 부분적으로 폐쇄되는 것을 BET 실험을 통하여 관찰하였다. 2% $Ag/Al_2O_3$ 촉매의 형상과 조성은 산처리 과정을 거치더라도 변화하지 않는 것을 SEM과 EDXS 분석으로부터 확인하였다. $Ag/Al_2O_3$ 촉매 표면에서 생성되는 -NCO 와 -CN을 in-Situ DRIFT 방법을 사용하여 관찰하여 HC-SCR에서의 NOx 제거 반응구조를 확인하였다.

Effect of $NH_3$/NOx ratio and Catalyst Temperature on DeNOx Performance in the $NH_3$-SCR reactor ($NH_3$-SCR 반응기 내에서의 $NH_3$/NOx 및 SCR 촉매 온도가 DeNOx 성능에 미치는 영향)

  • Hong, Kil-Hwa;Gong, Ho-Jeong;Hwang, In-Goo;Park, Sim-Soo
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.3096-3101
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    • 2008
  • Selective Catalytic Reduction (SCR) technology is well-known to be effective for the reduction of NOx emission. So car manufacturers has adopted Ures-SCR system to be satisfied with emission regulation. This paper discusses the effective of $NH_3/NOx$ ratio and SCR catalyst temperature in the $NH_3$-SCR reactor on DeNOx performance. So it is shown the characteristic of NOx conversion and ammonia slip using the $NH_3$ instead of Urea-Solution. From the result of this study, it is found to optimize $NH_3/NOx$ ratio to have the best case of high NOx conversion and low ammonia slip at variable SCR catalyst temperatures. Lastly, it is also found the characteristics of NOx conversion and ammonia slip with compared with Urea.

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$NO_x$ Removal Using the Catalysts Impregnated Fibrous Ceramic Filters (촉매 담지 섬유형 세라믹 필터를 이용한 $NO_x$ 제거)

  • 정일철;홍민선;이동섭;이재춘
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 1999.10a
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    • pp.209-210
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    • 1999
  • 오존 precursor인 NOx의 배출기준은 점차 강화되고 있고 NOx의 처리기술로는 선택적 촉매환원법 (Selective Catalytic Reduction; SCR)이 가장 널리 사용되고 있다. 국내 SCR 적용공정의 경우, 100% 수입에 의존하고 있어 support 촉매의 국산화가 절실히 요구되고있다. 이에 본 연구에서는 support로 섬유형 세라믹 필터를 사용하여 CuO, V$_2$O$_{5}$ 촉매를 담지시켜 NOx의 제거실험을 수행하였다.(중략)

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