• 한국주조공학회지
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• 제20권2호
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• pp.97-103
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• 2000

In this study, a design of experiment, Taguchi method, was applied to optimize gating system design of escalator step die casting parts. Six shape factors which affect filling sequence of melt are adopted and divided into two levels respectively. Initial feeding differences of melt which were calculated by using S/N(signal-to-noise) ratio in each condition were demonstrated with the simulation of Flow-3D software program. Variations of S/N ratio according to shape factors were obtained and the optimal condition of gating system could also be obtained. It could be found that width of gate, contact angle of gate, thickness of runner are more effective factors on the filling sequence of melt than the others in this case of escalator step die casting parts. It showed that the economical gating system and sound filling sequence of melt were obtained by using Taguchi method.

• 원예과학기술지
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• 제29권3호
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• pp.273-277
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• 2011

딸기의 크라운과 뿌리를 갈변시키는 Fusarium oxysporum f. sp. fragariae에 의한 시들음병은 국내 육묘포장에서 발생하는 중요한 토양병해이다. 육묘기 영양번식을 통한 시들음병 전염 유무를 조사하기 위해 '금향' 품종을 대상으로 시들음병에 감염된 모주로부터 일시채묘 방식으로 자묘를 증식하여 시험에 이용하였다. 시들음병 감염묘와 건전묘간의 자묘생산량 비교에서는 접종 58일 후 감염묘의 러너 발생수는 비닐하우스와 인공광 이용형 육묘 모듈에서 각각 2.7개와 3.8개였으나 건전묘에서는 6.5개와 8.4개로 감염묘에 비해 자묘 생산이 2배 이상 되었다. 시들음병에 감염된 모주에서 영양번식을 통한 자묘의 감염율은 정식 58일 후 1차 러너의 상단부위(2-1)에서 100% 검출되었으나 그 이하 부위에서는 검출이 되지 않았다. 정식 90일 후에는 시들음병균이 1차 러너의 상, 중, 하단 부위(2-1, 2-2, 2-3) 모두에서 100% 검출되었으며, 1차 자묘에서도 60%의 검출율을 보였다. 반면 건전 묘에서는 정식 58일과 90일 후에도 시들음병균은 전혀 검출되지 않았다. 위의 결과를 토대로 딸기 시들음병은 토양 전염 외에 감염된 모주로부터 영양번식을 통한 자묘로의 전염 가능성을 확인하였으며 시들음병의 건전묘 생산방법으로 인공광 환경에서 생산된 1차 자묘를 육묘용 모주로 이용하는 것도 좋을 것으로 판단된다.

• Design & Manufacturing
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• 제2권5호
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• pp.30-33
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• 2008

Injection Molding is the most effective process for mass production of plastic parts. The injection molding process is composed with several steps such as Filling, Packing, Holding, Cooling, Ejecting. Among them, filling and packing process should be considered carefully to improve accuracy of dimension, surface quality of plastic parts. Usually the quality above-mentioned is managed with weight of part after molding on the field. In this paper, a series of experiment for molding automotive front bumper was conducted with cavitity temperature sensor to optimize switch-over time(V-P switching), hot runner vale gate sequence time during filling and packing step for the purpose of uniform quality, weight at every molding. As a result, it was found that it is effective method to use temperature sensor in injection molding for quality control of plastic molding.

• 한국산업융합학회 논문집
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• 제21권1호
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• pp.1-8
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• 2018

The purpose of this study is to develop a high-strength, high-toughness, thin-walled aluminum shock absorber housing product by applying a high vacuum die casting method to improve internal gas defect and formability. The analysis program dedicated for the casting was used because it was too costly and time-consuming to adopt the gating system design. The final casting plan was designed based on the flow pattern of the material filled into the mold and the result of air pressure and air pocket after the material was completely filled in the mold. Gaty shape was designed as a split type. The runner was designed to have the same shape as the initial inlet curve of the cavity, and the flow of the molten metal was prevented from turbulent flow. The most favorable results were obtained when the injection speed was $V_2=4.0m/s$. Defects on pores were reduced by applying high vacuum level inside the mold.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.150-153
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• 2001

The present work concerns optimal design for the injection molding process of a deflection yoke (coil separator). The optimal design for the injection molding process is developed using design of experiments and finite element analysis. Two design of experiments approaches are applied such as: the design of experiment for mold design and the design the experiments for determination of process parameters. Finite element analyses have been carried out as a design of experiments for mold design: runner system and cooling channel. In order to determine optimal process experiments have been performed for various process conditions with the design of experiments scheduling.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2010년도 추계학술발표논문집 1부
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• pp.301-304
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• 2010

본 논문에서는 다수 캐비티 금형의 러너 내 불균일한 전단분포로 인해 발생되는 충전불균형에 따른 치수정밀도, 기계적 강도 등 물성의 차이가 발생되는 문제점을 해소하기 위해서 수지가 처음 분기되는 2차 러너의 구조에 변화를 주어 다수 캐비티 사출성형에서 충전균형을 위한 러너시스템을 제시하였다. 이 러너시스템은 전단률차이에 의한 즉, 온도가 불균일한 수지의 흐름을 혼합함으로써 수지의 흐름을 균일하게 하여 충전균형을 이루도록 하였다. PP수지를 대상으로 각 캐비티 간 균형충전에 대해 이 러너시스템이 효과가 있는지 검증하기 위해 CAE프로그램(Moldflow)을 이용한 유동해석을 통해 그 효과를 나타내 보았다.

• Journal of Advanced Marine Engineering and Technology
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• 제37권7호
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• pp.694-700
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• 2013

The design of the exhaust manifold for the pulse converters of a 4 strokes high power medium-speed diesel engine is presented in terms of fatigue analysis. The said system undergoes thermal expansion due to high temperature of exhaust gas and is exposed to intrinsic vibration of the internal combustion engine. Moreover, the exhaust pulse generates pressure pulsating along the runner inside manifold. Under such circumstances, the design and construction of exhaust manifold must be carried out in a way to prevent early failure due to fracture. To validate the design concept, a test rig was developed to simulate the combination of thermal and vibrational movements, simultaneously. Experimental results showed that a certain sense of reliability can be achieved by considering a field factor obtained from the results of engine bench tests.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.121-124
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• 1995

This study is aimed at cutting down the cost, weight and improving process by replacing the traditional sintered piston of the shock absorber with engineering plastic piston by means of injection molding. To obtain the high mechanical properties, glass fiber material was selected adequately and forming analysis considering fiber orientation was made to remove the forming deficit fators and to construct the optimal runner system. In addition, structural analysis using commercial software MOLDFLOW was performed under near conditions in actual driving of automotive. The results from the internal pressure process test, oilproof test based on forming, structural and strength analysis shows that hydraulic close performance and damping force considering the out of roundness of shock absorber are relatively good.

• International Journal of Fluid Machinery and Systems
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• 제5권1호
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• pp.30-37
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• 2012

A two dimensional Darrieus-type turbine has been proposed for the hydropower utilization of extra-low head less than 2m. In a practical use of Darrieus-type hydro-turbine, head and flow rate may be varied temporally and seasonally. Considering that the cost advantage is required for the low head hydro turbine system, the Darrieus turbine should be operated with high efficiency in the wider range of flow rate possibly by using an additional device with simpler mechanism. In the present paper, an adjustment of inlet nozzle section by lowering the inlet nozzle height is proposed to obtain the preferable inlet velocity in low flow rate conditions. Effects of resulting spanwise partial inlet flow are investigated. Finally, an effective modification of inlet nozzle height over flow rate variation is shown.

• International Journal of Fluid Machinery and Systems
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• 제2권3호
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• pp.260-268
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• 2009

The effects of acoustic modes in the penstock on the self-excited oscillation in hydraulic power system were studied by assuming a finite sound velocity in the penstock. The flow in the draft tube is considered to be incompressible assuming that the length of the draft tube is smaller than the wavelength of the oscillation. It was found that various acoustic modes in the penstock can become unstable (amplified) by the diffuser effect of the draft tube or the effect of swirl flow from the runner. Their effects on each mode are discussed.