• Title/Summary/Keyword: Run-out table

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Numerical validation of Multiplex Acceleration Model for earthquake induced landslides

  • Zheng, Lu;Chen, Guangqi;Zen, Kouki;Kasama, Kiyonobu
    • Geomechanics and Engineering
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    • v.4 no.1
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    • pp.39-53
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    • 2012
  • Due to strong ground motion of earthquake, the material in the landslide can travel a significant distance from the source. A new landslide model called Multiplex Acceleration Model (MAM) has been proposed to interpret the mechanism of long run-out movement of this type of landslide, considering earthquake behaviors on slope and landslide materials. In previous study, this model was verified by a shaking table test. However, there is a scale limitation of shaking table test to investigate MAM in detail. Thus, numerical simulation was carried out in this study to validate MAM under full scale. A huge rock ejected and A truck threw upwards by seismic force during Wenchuan Earthquake (Ms. 8.0) was discussed based on the simulation results. The results indicate that collisions in P-phase of earthquake and trampoline effect are important behaviors to interpret the mechanism of long run-out and high velocity. The results show that MAM is acceptable and applicable.

Residual Stress Analysis of Hot Rolled Strip (열연 강판의 잔류 응력 해석)

  • 구진모;김홍준;이재권;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.172-175
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    • 2003
  • Run-Out-Table is the region between EDT and CT. Hot killed strip is cooled by air and water in ROT. In this procedure, phase transformation and shape deformation occur due to temperature drop. Because of un-ideal cooling condition, deformation of strip and non-uniform phase distribution come into existence. This phenomenon affects the strip property and lead th the existence of residual stress. And it exerts effects on the Coiling process, Coil Cooling process, and Un-coiling process. Through these process, the residual stresses of strip are more larger and unbalance of these stresses become more severe. Finite element (FE) based models for the analysises of non-steady state heat transfer and elastoplastic deformation are described in this investigation. The analysises of thermodynamics and phase transformation kinetics are suggested also. Using the ROT simulation result coiling process and coil cooling process simulations are carried out.

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The Prediction and Control of Plate Mechanical Properties By the Analysis of Temperature History on ROT in Hot Strip Mill (열연 권취중 냉각이력 해석을 통한 재질예측 및 제어기술 개발)

  • Lee, J.H.;Kim, H.J.;Kim, Jae-Bu;Im, Y.R.;Lee, J.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.111-113
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    • 2007
  • The Mechanical properties of steel in hot strip mill were associated with the alloy composition, plastic deformation, cooling history and so on. In the case of the same alloy composition and deformation conditions, cooling history on ROT (run out table) is the main factor in affecting mechanical properties of steel, especially, in carbon steel. On ROT, the steel undergoes under various kinds of cooling conditions such as radiation, convection by air, water and wetting zone. The coiling temperature (CT) of the steel is also important factor in affecting mechanical properties. But with the same CT, the mechanical properties of steel can be different because the temperature history of cooling is more important factor than CT itself. In this study, we have studied the relations between temperature history and mechanical properties of steel and then the predicted mechanical properties have compared with the measured values.

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A Integral Model for the Analysis of Strip Temperatures During ROT Cooling in Hot Strip Rolling (ROT 냉각과정의 Strip 두께방향의 열전달 해석)

  • An J. Y.;Hwang S. M.;Sun S. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.125-128
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    • 2001
  • A finite element-based, integrated process model is presented for coupled analysis of the thermal and metallurgical behavior of the strip occurring on the run-out-table in hot strip rolling. The validity of the proposed model is examined through comparison with measurements. The models capability of revealing the effect of cooling pattern on strip temperatures and the optimal cooling pattern are demonstrated through a series of process simulation. In order to improve strip shape and control temperature history of thickness direction for strip during ROT cooling.

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Temperature and Property Control of High Strength Steel in Hot Strip Mills (열간압연 고강도강의 온도 및 재질제어)

  • Park, Cheol-Jae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.817-823
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    • 2011
  • This paper proposes a cooling stop temperature control(CST) and a phase transformation control(PTR) which aim at obtaining the uniform temperature and quality along the longitudinal direction of the high strength steel on the run-out table(ROT) process. The problems of the temperature control are analyzed for the conventional steel and the new control concepts are derived from a time-temperature transformation(TTT) diagram. The proposed control technologies are verified from the simulation results under the temperature prediction model by the heat transfer governing equation, and the temperature estimation simulator. It is shown through the field test of the hot strip mills that the phase transformation ratio of the high strength steel is considerably improved by the proposed temperature controls.

Residual Stress Analysis of Rot Rolled Strip in Coiling Process (권취 공정 중 열연 강판의 잔류 응력 해석)

  • 구진모;김홍준;이재곤;황상무
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.302-307
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    • 2003
  • Hot rolled strip is cooled by air and water in Run-Out-Table. In this process, phase transformation and shape deformation occurs due to temperature drop. Because of un-ideal cooling condition of ROT, irregular shape deformation and phase transformation arise in the strip. which affect the strip property and lead to the residual stress of strip. And these exert effects on the following processes, coiling process, coil cooling process, and re-coiling process. Through these processes, the residual stress becomes higher and severe. For the prediction of residual stress distribution and shape deformation of final product, Finite element(FE) based model was used. It consists of non-steady state heat transfer analysis, elasto-plastic analysis. thermodynamic analysis and phase transformation kinetics. Successive FEM simulation were applied from ROT process to coil cooling process. In each process simulation, previous process simulation results were used for the next process simulation. The simulation results were matched well with the experimental results.

A Study on the Roll Manufacturing Technology Applying Powder Flame Spray Coating Technology of Ni-Based Alloy Powder (Ni계 합금분말 용사 코팅기술을 적용한 롤 제조기술 연구)

  • Park, Ji Woong;Kim, Soon Kook;Ban, Gye Bum
    • Journal of Powder Materials
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    • v.29 no.2
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    • pp.123-131
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    • 2022
  • The purpose of this study is to improve the mechanical properties and develop manufacturing technology through self-soluble alloy powder flame spray coating on the surface of a run-out table roller for hot rolling. The roller surface of the run-out table should maintain high hardness at high temperatures and possess high wear, corrosion, and heat resistances. In addition, sufficient bonding strength between the thermal spray coating layer and base material, which would prevent the peel-off of the coating layer, is also an important factor. In this study, the most suitable powder and process for roll manufacturing technology are determined through the initial selection of commercial alloy powder for roll manufacturing, hardness, component analysis, and bond strength analysis of the powder and thermal spray coating layer according to the powder.

A Study on Improvement of Durability for Run-out Table Roller with Hot Rolling by Porous Self-fluxing Alloy Coating (다공질 자용성 합금 피복에 의한 열간 압연용 런-아웃 테이블 롤러의 내구성 향상에 관한 연구)

  • Bae, Myung-Whan;Park, Byoung-Ho;Jung, Hwa
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.2
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    • pp.276-285
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    • 2012
  • The objective of this research is to develop the coating technique by a porous self-fluxing alloy for improving the mechanical properties of run-out table roller surface with the hot rolling. To enhance the durability of run-out table roller with the hot rolling, the high hardness of roller surface should be maintained at high temperatures, and the improvement of wear resistance, corrosion resistance, heat resistance, burn resistance and adhesion resistance should be maintained. In order to be able to transport reliably a hot rolled steel sheet, also, the appropriate friction coefficient on the roller surface should be maintained and the slip between roller and steel should not occur. In this study, the wear resistance of roller increases after the self-fluxing alloy is changed to a cermet by adding the tungsten carbide(WC), and the coefficient of friction increases and the ability of grip is improved because the porosities are made by coating with fine iron powder on the roller surface. As a result, it is found that the ability of grip between the steel and the roller coated by a porous self-fluxing alloy contained to 5 ~ 10 wt% of Fe in the coating layer is improved compared to the roller coated by Ni-Cr. This is because the porosities are made after Fe contained in the roller is partially alloyed by heating with a furnace in the fusing process and the rest is eliminated by oxidation and dissolution.

Efficient Generation of Computer-generated Hologram Patterns Using Spatially Redundant Data on a 3D Object and the Novel Look-up Table Method

  • Kim, Seung-Cheol;Kim, Eun-Soo
    • Journal of Information Display
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    • v.10 no.1
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    • pp.6-15
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    • 2009
  • In this paper, a new approach is proposed for the efficient generation of computer-generated holograms (CGHs) using the spatially redundant data on a 3D object and the novel look-up table (N-LUT) method. First, the pre-calculated N-point principle fringe patterns (PFPs) were calculated using the 1-point PFP of the N-LUT. Second, spatially redundant data on a 3D object were extracted and re-grouped into the N-point redundancy map using the run-length encoding (RLE) method. Then CGH patterns were generated using the spatial redundancy map and the N-LUT method. Finally, the generated hologram patterns were reconstructed. In this approach, the object points that were involved in the calculation of the CGH patterns were dramatically reduced, due to which the computational speed was increased. Some experiments with a test 3D object were carried out and the results were compared with those of conventional methods.