• Title/Summary/Keyword: Rubber blade

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Effect of Blade Materials on Wear Behaviors of Styrene-Butadiene Rubber and Butadiene Rubber

  • Lee, Gi-Bbeum;Shin, Beomsu;Han, Eunjung;Kang, Dawon;An, Dae Joon;Nah, Changwoon
    • Elastomers and Composites
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    • v.56 no.3
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    • pp.172-178
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    • 2021
  • The wear behavior of styrene-butadiene rubber (SBR) and butadiene rubber (BR) was investigated using a blade-type abrader with a steel blade (SB), Ti-coated tungsten carbide blade (TiB), or zirconia blade (ZB). The wear rate of SBR against SB and TiB decreased with increasing number of revolutions because of the blunting of the blades during wear. However, the wear rate of SBR against ZB remained nearly constant with little blade blunting. Generally, the wear rate of BR was largely unaffected by the blade material used for abrasion. The wear rate and frictional coefficient of SBR were found to be higher than those of BR at similar levels of frictional energy input. A power-law relationship was found between the wear rate and frictional energy input during abrasion. A well-known Schallamach pattern was observed for SBR, while a much finer pattern was observed for BR. The blade material affects the wear rate of the rubbers because the macromolecular free radicals and blade tend to undergo mechano-chemical reactions. The inorganic ZB was found to be the most inert for such a mechanism.

Physical Properties of the Windshied wiper Blade Rubber According to Vulcanization System (가황조건에 따른 Wiper Blade 고무의 특성변화)

  • Yun, Chang-Han;Gwon, Yeong-Bae
    • 한국기계연구소 소보
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    • s.13
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    • pp.27-43
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    • 1984
  • In order to obtain the high resilience, low compression set and less of hardness change in the wiper blade rubber, vulcanization system and receipes must be controlled. To improve the above the above Physical properties, the system should be taken as follows. i) peroxide vulcanization system and sulfur vulcanization system. ii) rubber having more cis-form than trans-form. iii) moderate particle size cabon black. v) usage of other improvement agent. The rubber blade with 4.4% compression set, 76% resilience, Hs 0 $\pm$ 2 hardness change could be abtained through vulcanization system, In addition, the surface of wiper blade must be treated by chemically and physically to minimize for the skid and friction.

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Determination of Abrasion Rate of SBR Rubber Compounds using a Knife-blade Abrader (칼날형 마모시험기를 이용한 SBR 배합고무의 마모속도 결정)

  • Kim, Dong-Hui;Kaang, Shinyoung
    • Elastomers and Composites
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    • v.49 no.2
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    • pp.149-154
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    • 2014
  • Friction and abrasion behaviors were investigated for SBR rubber compounds reinforced by silica and carbon black. Knife-blade abrader, newly designed based on tearing energy theory, was utilized in order to evaluate the effect of frictional work on the wear rate of the rubber compounds. It was found that the power law relation between frictional work and wear rate worked, in which as the wear rate was increased as frictional work increased. The wear rate could be determined successfully using the knife-blade abrader in which a moving distance of the knife blade in the process of wearing was measured continuously, instead of intermittent measurements of weight loss by wear during experiment.

Influence of Chlorine Treatment on Measurement of Crosslink Density of Wiper Blade

  • Son, Chae Eun;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.55 no.3
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    • pp.229-234
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    • 2020
  • Automobile wiper blades are generally treated with chlorine to lower their friction coefficient with the windshield surface. This treatment could affect the crosslink density measurement of rubber vulcanizates, a material used in windshield wipers, which would consequently alter its chemical and physical properties. Therefore, this study evaluated the influence of chlorination on crosslink density measurements of natural rubber (NR) vulcanizates using a vehicle wiper blade. A method for determining the degree of chlorination was developed where the interaction parameter between the rubber and the swelling solvent was corrected. A decrease in the rubber sample swelling ratio was observed upon chlorination, and the chlorination penetrated less than 1% of the sample thickness. The chlorinated NR was assumed to be chloroprene rubber (CR), which was used to correct the interaction parameter. The results showed the CR contributed approximately 7% to the parameter.

Characterization of Chlorinated NR using Pyrolytic Technique

  • Chae, Eunji;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.55 no.4
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    • pp.257-262
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    • 2020
  • Vehicle wiper blades are typically treated with chlorine to lower their friction coefficient with the windshield surface. In this study, a chlorinated, natural rubber (NR) vehicle wiper blade was characterized using a pyrolytic technique. Unchlorinated and chlorinated wiper blades were pyrolyzed and the pyrolysis products were analyzed using gas chromatography/mass spectrometry (GC/MS). Besides isoprene and dipentene, the other principal pyrolysis products such as 1,5,8-p-menthatriene (MTT) and p,α-dimethylstyrene (DMS) were observed. The MTT and DMS ratios did not vary for the chlorinated nor unchlorinated samples when the entire rubber lip of the wiper blade was pyrolyzed. However, when only the lip surface of the wiper blade rubber was pyrolyzed (via scratching with a knife) the relative ratios of the chlorinated sample were much greater than those of the unchlorinated sample. As MTT is produced from the conjugated backbone of chlorinated NR that forms through HCl elimination during initial pyrolysis, and DMS is generated by the dehydrogenation of MTT, these two products could be used as markers for detecting chlorinated NR.

An Analysis about the Behavior of the Wiper Blade Including Incompressibility (비압축성을 고려한 와이퍼 블레이드의 거동 해석)

  • Chung, Won-Sun;Song, Hyun-Seok;Park, Tae-Won;Jung, Sung-Pil;Kim, Wook-Hyeon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.83-90
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    • 2010
  • The windshield wiper consists of 4 parts: a blade, an arm, a linkage and a motor. The wiper blade makes contact with the windshield and is designed to be operated normally at an angle of 30~50 degrees to the front glass. If the contact pressure between the wiper blade and windshield surface is too high, noise and wear of the rubber will result. On the other hand, if the contact pressure is too low, the performance will do badly, since foreign substances such as dust and stains will not be removed well. The pressure and friction of the wiper blade has a great influence on its effectiveness in cleaning the front window. This is due to the contact of the rubber with the window. This paper presents the dynamic analysis method to estimate the performance of the flat type blade of the wiper system. The blade has a nonlinear characteristic since the rubber is an incompressible hyper-elastic and visco-elastic material. Thus, Structural dynamic analysis using a complex contact model for the blade is performed to find the characteristics of the blade. The flexible multi-body dynamic model is verified by the comparison between test and analysis result. Also, the optimization using the central composite design table is performed.

Flat-type 와이퍼 블레이드의 내구 신뢰성 향상을 위한 연구

  • Jeong, Won-Seon;Seo, Yeong-Gyo;Kim, Hong-Jin;Jeong, Do-Hyeon
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.107-113
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    • 2011
  • The windshield wiper consists of 4 parts: a blade, an arm, a linkage and a motor. The wiper blade makes contact with the windshield and is designed to be operated normally at an angle of 30~50 degrees to the front glass. If the contact pressure between the wiper blade and windshield surface is too high, noise and wear of the rubber will result. On the other hand, if the contact pressure is too low, the performance will do badly, since foreign substances such as dust and stains will not be removed well. The pressure and friction of the wiper blade has a great influence on its effectiveness in cleaning the front window. This is due to the contact of the rubber with the window. This paper presents the dynamic analysis method to estimate the performance of the flat type blade of the wiper system. The blade has a nonlinear characteristic since the rubber is an incompressible hyper-elastic and visco-elastic material. Thus, Structural dynamic analysis using a complex contact model for the blade is performed to find the characteristics of the blade. The flexible multi-body dynamic model is verified by the comparison between test and analysis result. Also, the optimization using the central composite design table is performed.

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The Surface Characteristics of Chlorinated Wiper Blade Rubber using EPMA (EPMA를 이용한 염소 처리된 와이퍼 블레이드 고무의 표면 특성 연구)

  • Rho, Seung-Baik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.5
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    • pp.3292-3297
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    • 2014
  • The vehicle wiper blade(W/B) to lower the friction coefficient of the rubber surface after the surface treatment with chlorine were investigated. IR spectrum from W/B was used to determine the extent of chlorination of the rubber surface. Coefficient of friction is significantly reduced by the treatment with chlorine. In particular, the more sensitive influence on the initial chlorination. Rubber surface properties with respect to the longitudinal direction of the cutting plane were obtained by EPMA line analysis results. Penetration depth by EPMA chlorine concentration($20.0{\ell}$ of water for 35.0% hydrochloric acid(HCl) $300m{\ell}$ with 5.25% sodium hypochlorite(NaOCl) $400m{\ell}$), the chlorine treatment for 5 minutes was conducted to find that after 1.2 ${\mu}m$.

The Characteristics of Wiper Blade Rubber with Surface Treatments (와이퍼 블레이드 고무의 표면 처리에 따른 특성)

  • Rho, Seung-Baik;Lim, Mi-Ae;Park, Jin-Kyu;Son, Jeon-Ik
    • Elastomers and Composites
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    • v.33 no.1
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    • pp.27-36
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    • 1998
  • The surface of wiper blade(W/B) rubber was chlorinated by chemical treatment method using the hydrochloric acid(HCI) and sodium hypochlorite(NaOCl). From the results of contact angle measurement, friction coefficient measurement, and ATR-IR spectra, the surface characteristics of chlorinated W/B rubber with time of chlorination were studied. Contact angles for W/B rubber with increasing time of chlorination and chlorine concentration were measured for the water and ethylene glycol. From the results, contact angle fell rapidly with increasing time of chlorination and chlorine concentration, reaching a constant value after about 10min. And the wettability of W/B rubber surface by means of chlorination has been improved. For an unchlorinated W/B rubber, the friction coefficient with time of chlorination decreased from 1.27 to 0.20~0.23 on full chlorination. As the results it was considered that abrasion resistance of W/B rubber surface has been also improved. The values of pH and $Cl^-$ ion concentration in a chlorine treatment solution decreased as the extent of chlorination of W/B rubber surface increased. From the results of ATR-IR spectra, it was observed that C=C double band of W/B rubber surface transformed into C-Cl band, but quantitative determination of the extent of chlorination was not feasible because of the complexity of chlorination reactions.

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Wear Behavior of C/B filled NR Compounds using a Blade-type Abrader (칼날형 마모시험기를 이용한 C/B충전 NR 배합고무의 마모거동)

  • Youn, J.H.;Kaang, Shinyoung
    • Elastomers and Composites
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    • v.49 no.1
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    • pp.73-81
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    • 2014
  • Friction and wear behaviors of natural rubber(NR) compounds were investigated using a blade-type abrader. The effects of temperature, normal load, and rotation speed on wear rate were studied, and wear behaviors of deteriorated compounds were also evaluated. As the rotation speed of specimen and the normal load to specimen increased, the wear rate increased. However, as the experimental temperature increased, the frictional coefficient decreased and the wear rate decreased accordingly. It was found from the wear studies that a power-law relation works between the frictional work input and the wear rate. It was observed that the wear rate dramatically increased by the degradation of the rubber specimen. The wear pattern was developed and the bigger ridge space of the pattern was observed usually in the higher normal load applied. In determining the wear rate of rubber compound, the continuous measurements of wear distance using the blade-type abrader could be successfully used instead of intermittent measurements of wear-loss weight.