• 제목/요약/키워드: Rubber Materials

검색결과 1,017건 처리시간 0.028초

가속 열 노화시험을 이용한 침매터널용 고무 씰 소재의 사용수명 예측 (Service life prediction of rubber seal materials for immersion tunnel by accelerated thermal degradation tests)

  • 박준형;박광화;박형근;권영일;김종호;성일경
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제9권4호
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    • pp.275-290
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    • 2009
  • This paper considers accelerated thermal degradation tests which are performed for rubber seal materials used for undersea tunnels constructed by immersion method. Three types of rubber seals are tested; rubber expansion seal, omega seal, and shock absorber hose. Main ingredient of rubber expansion seal is EPDM(Ethylene Propylene Diene Monomer) and that of both omega seal and shock absorber hose is SBR(Styrene Butadiene Rubber). The accelerated stress is temperature and an Arrhenius model is introduced to describe the relationship between the lifetime and the stress. From the accelerated degradation tests, dominant failure mode of the rubber seals is found to be the loss of elongation. The lifetime distribution and the service life of the rubber seals at use condition are estimated from the test results. The acceleration factor for three types of rubber seals are also investigated.

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Preparation and Characterization of Polypropylene/Waste Ground Rubber Tire Powder Microcellular Composites by Supercritical Carbon Dioxide

  • Zhang, Zhen Xiu;Lee, Sung-Hyo;Kim, Jin-Kuk;Zhang, Shu Ling;Xin, Zhen Xiang
    • Macromolecular Research
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    • 제16권5호
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    • pp.404-410
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    • 2008
  • In order to obtain 'value added products' from polypropylene (PP)/waste ground rubber tire powder (WGRT) composites, PP/WGRT microcellular foams were prepared via supercritical carbon dioxide. The effects of blend composition and processing condition on the cell size, cell density and relative density of PP/WGRT micro-cellular composites were studied. The results indicated that the microcellular structure was dependent on blend composition and processing condition. An increased content of waste ground rubber tire powder (WGRT) and maleic anhydride-grafted styrene-ethylene-butylene-styrene (SEBS-g-MA) reduced the cell size, and raised the cell density and relative density, whereas a higher saturation pressure increased the cell size, and reduced the cell density and relative density. With increasing saturation temperature, the cell size increased and the relative density decreased, whereas the cell density initially increased and then decreased.

Study on Properties and Accelerated Life-time Test of Rubber O-ring by Temperature Stress

  • Shin, Young-Ju;Kang, Bong-Sung;Chung, Yu-Kyung;Choi, Kil-Yeong;Shin, Sei-Moon
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2006년도 학술발표대회 논문집
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    • pp.48-54
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    • 2006
  • In this thesis, accelerated life test (ALT) method and procedure for rubber O-ring are applied to assure specified reliability of the products at guaranteeing the life of the products. Rubber O-ring is parts that keep intensity or make machine operation smoothly on attrition portion of machine and is used to prevent that oil is leaked. Usually. Rubber O-ring used NBR that is copolymer of acrylonitrile and butadiene. this are superior oil resistance, heat resistance, durability of abrasion, cold resistance, chemical resistance etc. The accelerated life test model for rubber O-ring are developed using the relationship between stresses and life characteristics of products. Using the accelerated life test method and the acceleration life test equipment which is developed, we performed life test, collected life data and analyzed the results of tests. The proposed accelerated life test method and procedure may be extended and applied to testing similar kinds of products to reduce test times and costs of the tests remarkably.

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폐타이어를 이용한 목질계 복합판넬의 연구 - 열압조건에 의한 재질특성 - (Studies on Wood-based Composite Panel with Waste Tire - Properties of Composite Boards in Relation to Hot Pressing Conditions -)

  • 이원희;박상진
    • Journal of the Korean Wood Science and Technology
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    • 제25권4호
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    • pp.29-38
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    • 1997
  • The effect and control of wood property of reconstituted composite panels for improved board properties by wood-waste materials and development of combination method for heterogeneous materials have been of interest to the wood science researchers. The purpose of this study is to consider the properties in relation to hot pressing conditions and to develope the optimum hot pressing condition with waste wood and waste tire for the manufacturing of composite boards. The study of composite boards for recycling of wood and waste tire is nothing up to the present. Physical and mechanical properties such as specific gravity, moisture content, swelling coefficient, modulus of rupture and modulus of elasticity in bending test were studied. The condition of 3-stage press time for the lowest moisture content of composite board was $4{\rightarrow}3{\rightarrow}3$ minutes. Specific gravity of composite panels was affected mainly by the amount of rubber chip. Because of the low rigidity and high elasticity in rubber chip, it is considered the composite panel was adequate material in the place of compression load, but not bending load. Therefore, it was concluded that a use of rubber-based wood composite panel is proper to the interior materials such as floor a room than exterior materials. From the test results, the most optimum hot pressing conditions were $4{\rightarrow}3{\rightarrow}3$ minutes for 3-stage press time and $45{\rightarrow}20{\rightarrow}5kg/cm^2$ for 3-stage press pressure. The rubber-based wood composite panel was very excellent in elasticity by combination of rubber chip in comparison with existing other wood-based materials. Therefore, it was considered that rubber-based wood composites can be applicable to every interior materials such as floor a room and will be expected to effective reuse and recycle of waste tires and wood-waste materials, and will be contribute to protection of environment pollution in earth.

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전자부품 고무소재 신뢰성 설계기술 (Reliability Design Technology of Rubber Materials for Electronic Components)

  • 우창수;박현성;최성신
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1734-1739
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    • 2007
  • The materials characteristics and lifetime evaluation are very important in design procedure to assure the safety and reliability of rubber components. This paper discusses the failure mechanism and material test were carried out to predict the useful life of NBR and EPDM rubber mount for compression motor which is used in refrigerator. In order to investigate the heat-aging effects on the materials properties, stress-strain curve were obtained from the results of material tests. Compression set results changes as the threshold are used for assessment of useful life and the time were plotted against reciprocal of absolute temperature to give the Arrhenius plot.

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필러재료의 변화에 따른 NR-SBR 타입 엘라스토머 기반 고무재료의 기계적물성 (Effect of Changing of Filling Materials in NR-SBR Type Elastomer Based Rubber Materials on Mechanical Properties)

  • Bulbul, Saban;Yasar, Mustafa;Akcakale, Nuretttin
    • 폴리머
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    • 제38권5호
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    • pp.664-670
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    • 2014
  • The effects of different filling materials and stabilizers in polymer based materials that are used as shoe soles in the shoemaking industry on the mechanical properties (strength, failure, tensile, tearing, bending etc.) of the final products have been examined in this study. Natural rubber (NR RSS3) and styrene-butadiene rubber (SBR 1502) were used as the main matrix material. New compounds were formed by replacing the fillings in the general compound of the existing factory ($SiO_2$, $CaCO_3$) with 40% (1200 g) blast furnace flue dust, rice husk, reclaimed rubber (recycled) and wood ash. Comparison of the new compounds with the existing compounds revealed a decrease in hardness, density, dimension stability, bending, tearing, % elongation and failure strength and an increase in wearing.

폐 EPDM을 이용한 고무 복합 소재 개발 (Development of Rubber Composite Materials Using Waste EPDM)

  • 박동규;홍여주;정극민;김진국
    • Elastomers and Composites
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    • 제47권2호
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    • pp.121-128
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    • 2012
  • 제대로 재활용되지 못하고 있는 폐 EPDM 즉, 자동차 Weather strip이나 세탁기 가스켓 등에서 재생한 폐EPDM 분말을 적합하고 경제성있는 Polyolefin계 Elastomer와 수지(Binder), 그리고 Filler 및 기타 첨가제를 선정하여, 다양한 배합조건으로 고무 복합소재를 압출 제조하였다. 본 실험에 유익한 기초 실험으로서, 폐 EPDM의 초음파처리 효과, 폐 EPDM복합소재의 폐타이어 복합소재와의 물성 비교, Virgin EPDM과 Devulcanized EPDM과의 비교, 그리고 12 축압출기로 압출한 재료의 물성에의 영향을 고찰하였다. 폐 EPDM을 이용하여 인조잔디 충전재와 카매트용 복합소재를 2 축압출기를 사용하여 압출한 후, 인장시편을 사출하여 인장강도, 신율, 경도의 세가지 물성을 주요 평가지표로 삼고 경제적인 배합처방을 개발하였다.

해머 쿠션 재질에 따른 모형말뚝의 소음, 에너지 전달효율 및 지지력 분석 (Model Tests on a Plastic Pipe Pile for the Analysis of Noise, Energy Transfer Effect and Bearing Capacity due to Hammer Cushion Materials)

  • 임유진;황광호;박영호;이진걸
    • 한국지반공학회논문집
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    • 제22권12호
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    • pp.33-43
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    • 2006
  • 직항타공법에서 사용되는 해머 쿠션의 재질 차이가 항타시 주변 지반의 진동과 발생 소음 및 에너지 전달효율에 미치는 영향을 실내 모형시험을 통해 평가하였다. 항타 과정을 모사할 수 있는 모델 말뚝과 항타시스템 및 스트레인 게이지와 홉킨슨 바(Hopkinson bar)를 이용한 에너지 전달효율 측정장치를 제작, 구성하였다. 해머 쿠션 재질로는 상용의 해머 쿠션재인 Micarta 이외, 현장에서 다수 사용하는 Plywood, Polyurethane, Rubber(SBR), Silicone rubber 등의 5가지 재료를 선정하여 항타시험을 실시하였다 항타시험결과 쿠션 재료별 에너지 전달효율은 (1)Micarta, (2)Polyurethane, (3)Plywood, (4)Rubber(SBR), (5)Silicone rubber의 순이었다. 또한 에너지 전달효율이 높은 쿠션재료가 음압레벨의 평균치 또한 높은 비례관계를 보였다. 항타 종료후 말뚝 정재하시험을 실시하여 말뚝의 지지력과 축하중전이 특성을 비교, 분석한 결과 Micarta와 Polyurethane이 다른 쿠션재료에 비해 높은 지지력 값을 보였다.

Blends of Silicone Rubber and Liquid Crystalline Polymer

  • Shivakumar E.;Das C. K.;Pandey K. N.;Alam S.;N.Mathur G.
    • Macromolecular Research
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    • 제13권2호
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    • pp.81-87
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    • 2005
  • Blends of silicone rubber (VMQ) and liquid crystalline polymer (LCP) were prepared by the melt mixing technique. Mechanical, XRD, thermal and dynamic mechanical investigations are reported for the pure silicone rubber and blends. The mechanical properties, viz. the tensile strength, tear strength and elongation at break, of the silicone rubber decreased with the addition of LCP. The SEM study on the tensile fractured surface of the blends revealed that they had a two phase structure, and that the failure was mainly due to fiber pull out, which suggests that the VMQ and LCP are incompatible in all of the proportions examined in this study. However, the FTIR study shows that there was a partial interaction between the VMQ and LCP, but which may not be sufficient to grip the fibrils under the applied load. In the XRD analysis, it was observed that the crystalline structure of the silicone rubber deteriorated in the presence of LCP. The DMA study suggested that the storage modulus of the silicone rubber was improved with the addition of LCP, due to the high modulus of the LCP phase. The thermal stability of the silicone rubber was greatly reduced by the addition of LCP, due to the latter having a thermal stability lower than that of silicone rubber.

Analytical Method for Determination of Microstructure of SBR and SBR Content in Blended Rubber Composites Using Pyrolytic Technique

  • Eunji Chae;Sung-Seen Choi
    • Elastomers and Composites
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    • 제57권4호
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    • pp.188-196
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    • 2022
  • Styrene-butadiene rubber(SBR) is a copolymer of styrene and butadiene. It is composed of 1,2-unit, 1,4-unit, and styrene, and its properties are dependent on its microstructure. In general, rubber composites contain a single rubber or a blended rubber. Similarly, SBR is used by mixing with natural rubber(NR) and butadiene rubber(BR). The composition of a rubber article affects its physical and chemical properties. Herein, an analytical method for determining the microstructure of SBR using via pyrolysis is introduced. Pyrolysis-gas chromatography/mass spectrometry is widely used to analyze the microstructure of polymeric materials. The microstructure of SBR can be determined by analyzing the principal pyrolysis products formed from SBR, such as 4-vinylcyclohexene, styrene, 2-phenylpropene, 3-phenylcyclopentene, and 4-phenylcyclohexene. An analytical method for determining the composition of SBR/NR, SBR/BR, and SBR/NR/BR blends via pyrolysis is introduced. The composition of blended rubber can be determined by analyzing the principal pyrolysis products formed from each rubber component.