• 제목/요약/키워드: Rubber Hardness

검색결과 234건 처리시간 0.024초

자동차용 냉각기 고무호스의 노화거동과 미소경도분석 (Degradation Behavior and Micro-Hardness Analysis of a Coolant Rubber Hose for Automotive Radiator)

  • 곽승범;신세문;신외기;최낙삼
    • 대한기계학회논문집A
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    • 제31권9호
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    • pp.915-923
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    • 2007
  • Rubber hoses for automobile radiators are apt to be degraded and thus failed due to the influence of contacting stresses of air and coolant liquid under thermal and mechanical loadings. The aging behaviors of the skin part of the hoses due to thermo-oxidative and electro-chemical stresses were experimentally analyzed. Through the thermo-oxidative aging test, it was shown that the surface hardness IRHD(International Rubber Hardness Degrees) of the rubber increased with a considerable reduction of failure strain as the aging time and temperature increased. On account of the penetration of coolant liquid into the skin part influenced by the electro-chemical degradation(ECD) test the weight of the rubber hose increased, whereas their failure strain and IRHD hardness decreased. The hardness of the hose in the side of the negative pole was the most deteriorated at the test site of the hose skin just below the coolant surface.

자동차 냉각기 호스용 EPDM고무의 노화에 대한 비파괴 특성평가 (Nondestructive Characterization of Degradation of EPDM Rubber for Automotive Radiator Hoses)

  • 곽승범;최낙삼;최윤정;신세문
    • 비파괴검사학회지
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    • 제25권5호
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    • pp.368-376
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    • 2005
  • 자동차용 냉각기 호스는 열과 기계적 하중 하에서 공기와 부동액의 접촉 스트레스로 인해 노화와 고장이 일어날 수 있다. 본 연구에서는 냉각기 호스재료인 EPDM(ethylene-propylene diene monomer)고무에 대해 열가속 및 산소 스트레스, 전기화학적 스트레스에 의한 표피층의 노화거동을 비파괴 평가하였다. 열가속 및 산소노화 시험결과 신장률의 저하와 함께 IRHD(International Rubber Hardness Degrees)경도가 증가하였다. 전기화학적 노화(electro-chemical degradation: ECD) 시험에서는 에틸렌글리콜 수용액의 침투로 인해 무게가 증가하였으며 신장률과 경도는 크게 저하되었다 또한 에틸렌글리콜 수용액이 표피층뿐만이 아니라 내부에까지 침투하여 고무내부구조와 미크로경도분포가 깊이에 따라 변화되었다. 즉, 열가속 및 산소노화와 ECD 노화는 미크로 경도와 화학구조분석에 의해 비파괴적 특성 평가가 가능함을 보였다.

환경 소음 규제 대응을 위한 고무 재료 설계 인자 (Design factors of Rubber Materials for Correspondence to the Environmental Noise Regulation)

  • 임원우
    • 접착 및 계면
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    • 제3권3호
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    • pp.1-6
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    • 2002
  • 본 연구에서는 고무 재료의 설계 인자 중 어떤 것이 소음에 주된 영향을 주는지 검토하였고, 저소음 타이어 개발을 위한 고무 재료의 설계 방향을 제시하였다. 소음은 무향실 타이에 소음과 고무 시편의 충격 소음을 측정하였고, 고무 시편의 물성은 경도, 인장 물성 및 동적 점탄성을 측정하였다. 타이어 소음에 영향을 주는 고무 재료의 주된 설계 인자는 경도 또는 300% 모듈러스이고 양자간에는 정의 상관관계가 있다. 따라서 고무 재료의 경도 또는 300% 모듈러스를 낮게 설계하면 소음을 저감시킬 수 있다.

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Non-destructive Evaluation Method for Service Lifetime of Chloroprene Rubber Compound Using Hardness

  • Park, Kwang-Hwa;Lee, Chan-Gu;Park, Joon-Hyung;Chung, Kyung-Ho
    • Elastomers and Composites
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    • 제56권3호
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    • pp.124-135
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    • 2021
  • Evaluating service lives of rubber materials at certain temperatures requires a destructive method (typically using elongation at break). In this study, a non-destructive method based on hardness change rate was proposed for evaluating the service life of chloroprene rubber (CR). Compared to the destructive method, this non-destructive method ensures homogeneity of CR specimens and requires a small number of samples. Thermal accelerated degradation test was conducted on the CR specimens at 55, 70, 85, 100, and 125℃, and the tensile strength, elongation at break, and hardness were measured. The results of the experiment were compared to those of the accelerated life evaluation method proposed in this study. Comparing the analyzed lives in the high temperature region (70, 85, 100, and 125℃), the difference between the service lives for the destructive method (using the elongation at break) and non-destructive method (using the hardness) was approximately 0.1 year. Therefore, it was confirmed that the proposed non-destructive evaluation method based on hardness changes can evaluate the actual life of CR under thermally accelerated degradation conditions.

Effect of rubber forming process parameters on channel depth of metallic bipolar plates

  • Jin, Chul-Kyu
    • 한국산업융합학회 논문집
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    • 제20권3호
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    • pp.221-232
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    • 2017
  • In this study, bipolar plates in fuel cells are formed using rubber forming process. The effects of important parameters in rubber forming such as hardness and thickness of rubber pad, speed and pressure of punch that compress blank, and physical property of materials on the channel depth were analyzed. In the soft material sheet Al1050, deeper channels are formed than in materials STS304 and Ti-G5. Formed channel depth was increased when hardness of rubber pad was lower, thickness of rubber pad was high, and speed and pressure of punch were high. It was found the deepest channel was achieved when forming process condition was set with punch speed and pressure at 30 mm/s and 55 MPa, respectively using rubber pad having hardness Shore A 20 and thickness 60 mm. The channel depths of bipolar plates formed with Al1050, STS304 and Ti-G5 under the above process condition were 0.453, 0.307, and 0.270 mm, respectively. There were no defects such as wrinkle, distortion, and crack found from formed bipolar plates.

MONO-MATERIAL PRSSURE-CONDUCTIVE RUBBER SENSOR WITH TEMPERATURE SENSITIVITY FOR REALIZING ARTIFICIAL SKIN SENSING

  • Yuji, Jun-ichiro;Shida, Katsunori
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.1314-1317
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    • 1997
  • For realizing artificial skin sensing as a final goal, a mono-material pressure-conductive rubber sensor which is also sensitive for temperature is described. Firstly, discimination of the hardness and the thermal property of material using a proposed sensor is presented. Furthermore, a tactile sensor constints of four pressure-conductive rubber sensor to discriminate surface model which imitaties the surface roughness of material is proposed.

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철도교량용 고무패드의 특성 및 강성 추정기법 (The Characteristics and Estimated Stiffness of Rubber Pads for Railway Bridges)

  • 최은수;김현민;오지택;김성일
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 춘계학술대회 논문집
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    • pp.115-122
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    • 2005
  • This study analyzed the characteristics of four kinds of bridge rubber pads and suggested how to determine the stiffness the pads. The stiffness of rubber pads can be estimated by a direct static test. In the procedure to estimate the stiffness of a pad, the dead load(preload) of a bridge and live load of a vehicle are considered. The polyurethane rubber pads have larger hardness than natural and chloroprene rubber pads and thus carry larger load bearing capacity. In addition, they showed higher stiffness with the same shape factor than the others and thus are more avaliable as for bridge bearings. Although natural and chloroprene rubber pads are elongated to large deformation in horizontal direction due to vertical loads, polyurethane rubber pads almost do not generate horizontal deformation due to vertical loads regardless to the thickness and hardness of the pads. Therefore, they do not need reinforced plate to restrict horizontal deformation.

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고온가황에 의한 탄성체의 물성변화에 관한 연구 (A study on the change of physical properties of elastomer in high temperature curing)

  • 이정호
    • Elastomers and Composites
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    • 제19권3호
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    • pp.163-177
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    • 1984
  • The effect of curing temperature increase and sulfur amount added were studied with natural and synthetic rubbers. Also, the effects of TMTD, MBTS and mixture of zinc soaps of high molecular fatty acids added to natural rubber were investigated respectively. The experimental results showed that, in the case of the conventional curing ($145^{\circ}C$), natural rubber, compared with synthetic rubber, gave higher values in elongation, tensile strength, cure rate, and lower values in modulus change. But, at high temperature curing ($180^{\circ}C$), natural rubber showed faster reversion rate, and higher heat build-up compared to synthetic rubber, than in the conventional curing. Also, natural rubber produced at high temperature showed severe degradation in hardness and tensile strength before heat-aging as well as in hardness, modulus and tensile strength after heat-aging. Improved reversion effect was obtained with natural rubber either by blending mixture of zinc soaps of high molecular acids or by applying semi-efficient vulcanization system.

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가황된 천연고무 판재의 마찰특성에 관한 연구 (A Study on the Friction Characteristics of Vulcanized Natural Rubber Plate)

  • 김동진;나창운;이영신;김완두
    • Elastomers and Composites
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    • 제36권2호
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    • pp.121-129
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    • 2001
  • 다양한 조건 하에서 고무판의 마찰계수를 폭정하기 위하여 수직하중, 미끄럼속도, 경도, 윤활 조건 및 고무판 두께 등을 변화시켜가면서 시험을 실시하였다. 시험에 사용된 고무판의 재질은 천연고무이며, 상대 부품은 강구를 사용하였다. 수직하중과 미끄럼속도는 마찰계수에 현저한 영향을 미치지 않았으며, 고무판의 경도가 높아지고 고무판의 두께가 얇아질수록 마찰계수는 감소하였다. 무윤활 시 마찰계수는 큰 편차를 보였으나, 오일 윤활인 경우 다른 조건에 관계없이 안정된 값을 나타내었다.

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자동차 냉각기 고무호스의 가속 노화거동 평가 (Characteristic Accelerated Aging Assessment for Coolant Rubber Hose of Automotive Radiator)

  • 곽승범;최낙삼;강봉성;신세문
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2006년도 학술발표대회 논문집
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    • pp.27-31
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    • 2006
  • Rubber hoses for automobile radiators are apt to degraded and thus failed due to the influence of contacting stresses of air and coolant liquid under thermal and mechanical loadings. The aging behaviors of the skin part of the hoses due to thermo-oxidative and electro-chemical stresses were experimentally analyzed. Through the thermo-oxidative aging test, it was shown that the surface hardness IRHD(International Rubber Hardness Degrees) of the rubber increased with a considerable reduction of failure strain as the aging time and temperature were large. On account of the penetration of coolant liquid into the skin part the weight of rubber specimens influenced by electro-chemical degradation (ECD) test increased, whereas their failure strain and IRHD hardness decreased. The hardness decreased further as the test site on the hose skin approached to the negative pole.

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