• Title/Summary/Keyword: Roundness standard

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A Study on the Improvement of Circularity Measurement Using Circular Test Method (CT법을 이용한 진원도 측정 방법의 개선에 관한 연구)

  • 주만식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.446-451
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    • 1999
  • A study for the roundness of machining center is classified into two ways. one is the way that progresses the roundness amending the parameter of machining center based on the measured value after the measurement of the roundness of machining center by means of a existing measuring device, another is the way that measures the roundness by remodeling the existing measuring device. The former is studied by pack hei jae team in Seoul university, the latter is studied by TSUTSUMI. Especially TSUTSUMI measures the roundness according to circular compensation after the insertion of developed measuring desire using a rotary encoder to the spindle of machining tool. We study how regulation velocity occuring with circular motion of machining center table influences the roundness after measuring the roundness using Circular Test method by a 2 dimention probe and a standard discus in this experiment.

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A Study on the Measurement of Circularity and Perpendicularity Using Circular Test Method (CT법을 이용한 진원도 및 직각도 측정에 관한 연구)

  • 주만식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.75-81
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    • 2000
  • This study for the roundness and perpendicularity of machining center is classified into two ways. One is the way that progresses the roundness amending the parameter of machining center based on the measured value after the measurement of the roundness of machaning center by means of a existing measuring device, another is the way that measures the roundness by remodeling the existing measuring device. the former is studied by pack hei jae team in Seoul university, the later is studied by TSUTSUMI. Especially TSUTSUMI measures the roundness according to circular compensation after the insertion of developed measuring device using a rotary encoder to the spindle of machining tool. we study how regulation velocity occuring with circular motion of machining center table influences the roundness after measuring the roundness using Circular Test method by a 2 dimention probe and a standard discus in this experiment.

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An Analysis of Performance Error of Roundness Measuring Instrument -by phase different method- (眞圓度 測定器의 誤差特性에 대한 解析 -위상차법-)

  • 한응교;허문석;박익근
    • Journal of the korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.31-37
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    • 1988
  • A phase different method to evaluate the instrument error of roundness measuring instrument and the form error of specimens for the calibration of the instrument is used. An instrument with a rotary table supported by an air bearing was calibrated by using the standard balls as a standard. The calibration was carried out repeatedly by setting the same ball in 12 phase angles(per 30.deg.) on the table and by recording their roundness errors with a magnification of 100,000 times. As a result of data analysis of all the observations, readout at each of 144 orientations(per 2.5.deg.) from recorded data file, the error of performance of the instrument and the specimens are separated. In the particular instrument used in the present experiment, the error of the instrument was determined with the accuracy of 0.0164 (.mu.m) and the form error of the specimens was determined with the accuracy of 0.0264,0.0172(.mu.m), respectively. If the instrument was calibrated by using the above specimens, then the accuracy of the measurement of roundness error can be improved to about 0.017 (.mu.m).

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An Analysis of Performance Error of High Precision Measuring Instrument (진원도 측정기의 오차특성에 관한 연구)

  • 한응교;노병옥;허민석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.862-874
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    • 1989
  • A phase evil method and spectrum analysis were instrument error which is originated from measurement system and the form error of standard specimens. An instrument with a rotating table supported by an air bearing is calibrated using standard specimens. The phase of standard specimens was measured 12 times on the rotating table with rotating 30 in turn and its measurement magnification was set by 100000 times. As a result of data analysis of all the observations, read out at each of 144 orientations(per 2.5) from recorded datafiles, the error of the performance of the instrument and those of the standard specimens are evaluated and a systematic deviation of the instrument is determined. In the particular instrument used in the present experiment, the deviation of the instrument is determined with the accuracy of 15nm and those of standard specimens with the accuracy of 23, 13 n, respectively. The reproducibility of the instrument is investigated, too. If the instrument is calibrated by using the above standard specimens, then the accuracy of the measurement of roundness error can be improved to about 15nm.

A Study for the Roundness Estimation (진원도 형상 추정 연구)

  • Kim, Soo-Kwang;Jun, Jae-Uhk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.38-45
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    • 2011
  • The criteria for determining the elements are the minimum zone method(MZM) and the least squares method(LSM). The LSM is deterministic and simple but is limited at the measurements whose errors are significant compared with form errors. For the precise condition, minimum zone method(MZM) has been selected to determine the elements. The roundness is the fundamental problem in the evaluating form errors. In this paper, anew approach adapting the genius education concept is proposed to obtain an accurate results for the MZM and the LSM of the roundness. Its computational algorithm is studied on a set of measured sample data. To be of almost no account of the specification(the number and the standard deviation etc.) of the sanple data, the results shoqs excellent reliability and high accuracy in estimating the roundness.

Development of Straightness, Roundness Measurement System for Standard Electrode of Loss Angle (손실각 표준기 전극의 진직, 진원도 측정시스템 개발)

  • 장종훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.198-203
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    • 1998
  • To acquire the high precision of profile for standard electrode of loss angle, it is needed ultraprecision machining technology like MEAP(Magnetic Electronic Abrasive Polishing) and the very high profile measurement technology which can measure a micro unit about the workpiece. So, in this paper, it was developed the measurement system of precision of profile using non-contactable sensor that was approximate sensor of capacitance type, because that is better than others in the electrical characteristics. And standard electrode of loss angle was machined by the MEAP machining technology. In this study, it was development of precision measurement system. This system could be used measure the workpiece of roundness and straightness much more precise and faster than general mechanical measurement system done before. And it could be helped to minimize machining time and planning by very fast and precise measurement about the workpiece.

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A Study on the Development of Multi Facet Drills and Evaluation of Performance (다면드릴의 개발 및 성능평가에 관한 연구)

  • Son, Hwang-Jin;Yang, Soon-Chul;Hwang, Jong-Dae;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.46-52
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    • 2009
  • Drilling operation is such an important machining process, which has been wildly applied to the industry, occupied over 30% of whole industry. However, there are many aspects of drilling process should be improved, such as increases of thrust force, surface roughness, and roundness, ect. In this study, we are aiming to reduce the thrust force, surface roughness, and roundness in drilling process. For this purpose, multi facet drills (MFD) of three types that are modified from standard drill (STD) are developed. The first type is multi stair drill (MSD) with shape of stair on relief plane. The second type is rough facet drill (RFD) with shape of round on relief plane. The third type is rough flute drill (RFLD) with shape of round on flute plane. For three types of MFD, we were carried out performance evaluation from the perspective of thrust force, surface roughness and roundness of machined hole. From obtained result, we could confirmed that performance of rough flute drill (RFLD) type is most excellent.

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Palaeoenvironmental Implication of the Quaternary Gravel Sequences on the Basis of Gravel Shape (역의 형태에 의한 제4기 역층준의 고환경적 고찰)

  • Ju Yong Kim;Duck Keun Choi
    • The Korean Journal of Quaternary Research
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    • v.4 no.1
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    • pp.41-57
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    • 1990
  • Gravel shapes of the terrace gravel sequences are compared with the present river gravels and beach gravels in the Pohang and its surrounding areas. Seventeen gravel textural parameters are divided into 5 groups based on R-mode factor analysis. Among them, three parameters (RDm, MPSm, SZstd) are selected for a test of discriminant possibility of palaeoenvironment of the terrace gravel deposits. Marine gravels are in the range of 0.49 to 0.75 in mean roundness, 0.46 to 0.78 in mean maximum projection sphericity and 0.39 to 1.85 in standard deviation of size, whereas river gravels are 0.28 to 0.51 in mean roundness, 0.66 to 0.72 in mean maximum projection sphericity and 1.04 to 1.81 in standard deviation of size. For practical access to the palaeoenvironment discrimination, a bivariant diagram between mean roundness and mean maximum projection sphericity is the most effective. The marine terrace gravels are plotted within the variation range of present beach gravels and show 0.49 to 0.71 in mean roundness and 0.59 to 0.66 in mean maximum projection sphericity. The gravels of river terrace vary within the range of gravels derived from present river bed and are characterized as 0.36 to 0.48 in mean roundness and 0.66 to 0.71 in mean maximum projection sphericity.

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Thermal Distortion Analysis by Inconel Over-lay at Circular Moonpool Structures (인코넬 육성용접에 의한 원형 문풀구조 선체블록의 열변형해석)

  • Ha, Yun-Sok
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.4
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    • pp.304-311
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    • 2012
  • One of the main features of Drillship or FPSO is a moonpool structure. The moonpool structures have various accuracy tolerances according to their functions and targets. This study is mainly interested in roundness of a circular moonpool structure in FPSO. Because this structure needs abrasion-resistance at which bearing of machine touches on inner wall of moonpool, we should do over-lay welding widely and deeply by using Inconel weld material. But a general over-lay can cause a severe distortion at ship block structure. If we can analyze the roundness by thermal distortion under Inconel over-lay, we can establish a special erection policy by the results. In this study, we designed stress-strain curve for strain-boundary condition analysis by an elasto-plastic material property. The results made us to decide an appropriate ship-block size and policy of crane manipulation will follow for its capacity. If a structure that needs over-lay is not large, solid elements also are not a bad choice for FEM modeling. Therefore we also developed a standard of using strain-boundary method that shell elements are used as over-lay on solid element modeling.