• Title/Summary/Keyword: Round bar

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Effects of Alloying Element and Tempering on the Mechanical Properties of Cr-Mo Plastic Mold Steels (Cr-Mo계 금형강의 기계적 성질에 미치는 합금원소 및 템퍼링의 영향)

  • Kim, Nam-Kyu;Kim, Byoung-Ok;Lee, Oh-Yeon
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.4
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    • pp.196-205
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    • 2012
  • The purpose of this study is to enhance the hardenability and the mechanical properties by the addition of alloying elements such as Ni, Cr, Mo and B for the development of Cr-Mo plastic mold steel with uniform hardness and microstructure. The ingots were prepared by vacuum induction melting and forged to ${\Phi}35mm$ round bar. Forged bars were quenched and tempered at $200{\sim}600^{\circ}C$ for 1.5 hour. Jominy test, boron distribution observation, microstructual observation, tensile test and charpy impact test were conducted. It was confirmed that the hardenablity of these steels was improved by increasing of alloying elements and further promoted by the addition of boron. The critical rate of cooling required to obtain the bainitic structure for 0.27C-1.23Cr-0.28Mo-B steel was $0.5^{\circ}C/sec$. Hardness and strength of Cr-Mo steels decreased with increasing tempering temperature, but elongation and reduction of area increased with increasing tempering temperature. However, impact energy tempered at $400^{\circ}C$ showed the lowest value in the range $200{\sim}600^{\circ}C$ due to the temper embrittlement.

Evaluation on Creep Life Prediction of Aircraft Gas Turbine Material by AE (음향방출법에 의한 항공기용 가스터빈 재료의 크리프 수명예측 평가)

  • Kong, Y.S.;Yoon, H.K.;Oh, S.K.
    • Journal of Power System Engineering
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    • v.6 no.1
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    • pp.55-60
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    • 2002
  • There has been no report on the life prediction for gas turbine materials at high temperatures based on the creep properties and their relationship with the AE(acoustic emission) properties as a means of real-time non-destructive testing. One of the important issues is thus to develop a reliable method of evaluating creep properties by the AE technique. In this paper, the real-time evaluation of high temperature creep time and AE cumulative counts for nickel-based superalloy Udimet 720 was performed on round-bar type specimens under pure load at the temperatures of 811, 922 and 977K. The total AE cumulative counts until the starting point of secondary creep($N_1$) and that of tertiary creep($N_2$) have quantitative relationship with the tertiary creep time and the rupture time. It is thus possible to construct the life prediction system based on creep and the prevention system of tertiary creep by using AE technique.

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Evaluation of Notch Location Effect on Ductile Crack Initiation at Strength Mismatched Joints by Finite Element Method and Ultrasonic-Mechatronics System (유한요소법과 초음파 메카트로닉스 시스템에 의한 강도적 불균질 이음부의 노치위치에 따른 균열발생 한계 조건)

  • An Gyu-Baek;Bang Han-Sur;Toyoda Masao
    • Journal of Welding and Joining
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    • v.23 no.6
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    • pp.87-92
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    • 2005
  • It has been well hewn that ductile fracture of steels is accelerated by triaxial stresses. The characteristics of ductile crack initiation in steels are evaluated quantitatively using a two-parameters criterion based on equivalent plastic strain and stress triaxiality. The present study focuses on the effects of strength mismatch, which can elevate plastic constraint due to heterogeneous plastic straining, on the critical condition for ductile fracture initiation usinga two-parameter criterion. Fracture initiation testing has been conducted under static loading using notched round bar specimens which had different notch locations. This study provides the fundamental clarification of the effect of strength mismatching and effect of notch location on the critical condition to ductile crack initiation from notch root using fuite element method and ultrasonic-mechatronics system. The critical condition of ductile crack initiation from notch root of strength mismatched tensile specimens under static loading appeared to be almost the same as those of homogeneous tensile specimens with circumferential sharp notch specimen. Also, the effect of notch location in mismatched specimens was estimated using finite element(FE) analyses.

Prediction of Gear Bending Fatigue Life of Electro-mechanical Actuator for Aircraft Through Finite Element Analysis

  • Kim, Taehyung;Seok, Taehyeon;Kwon, Soon-hyeong;Lee, Byung-ho;Kwon, Byung-gi;Kwon, Jun-yong;Cheong, Seong-kyun
    • Journal of Aerospace System Engineering
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    • v.14 no.6
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    • pp.58-67
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    • 2020
  • In this study, finite element fatigue analysis combined with a fatigue correlation factor is proposed to predict the bending fatigue life of a gear in an electro-mechanical aircraft actuator. First, stress-life curves are obtained for the gear material via a round bar fatigue test. Subsequently, stochastic stress-life (P-S-N) curves are derived for 50% and 1% failure probabilities, separately. The curves are applied to the fatigue analysis model of a single gear tooth, and the effect of the fatigue correction factor is analyzed. The analytical P-S-N curves reflecting the fatigue correction factor matched the experimental data. This shows that the analytical fatigue life is reliable and that the analysis technique is effective.

Tension-Shear Experimental Analysis and Fracture Models Calibration on Q235 Steel

  • Huang, Xiaogang;Zhou, Zhen;Zhu, Yazhi;Zhu, Dongping;Lu, Lu
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1784-1800
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    • 2018
  • Tension-shear loading is a common loading condition in steel structures during the earthquake shaking. To study ductile fracture in structural steel under multiple stress states, experimental investigations on the different fracture mechanisms in Chinese Q235 steel were conducted. Different tension-shear loading conditions achieved by using six groups of inclined notch butterfly configurations covering pure shear, tension-shear and pure tension cases. Numerical simulations were carried out for all the specimens to determine the stress and strain fields within the critical sections. Two tension-shear fracture models were calibrated based on the hybrid experimental-numerical procedure. The equivalent fracture strain obtained from the round bar under tensile loading was used for evaluating these two models. The results indicated that the tension-shear criterion as a function of the shear fracture parameter had better performance in predicting the fracture initiation of structural steel under different loading conditions.

Visualization of Vortex Flow around Coolant Outlets Using PIV and LDV (PIV와 LDV를 이용한 냉각수 토출구 주위의 와류 가시화 연구)

  • Hong, Ji-Woo;Shin, Su-Yong;Ahn, Byoung-Kwon
    • Journal of the Korean Society of Visualization
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    • v.19 no.3
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    • pp.136-142
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    • 2021
  • Submerged and semi-submerged vehicles expel cooling water through an outlet. In this process, induced noise and vibration by the flow around the outlet have been reported, and it may cause problems directly related to survivability of the navy vessels. The coolant outlet has a net-type structure and circular columns are mostly used. In this study, flow measurements using PIV and LDV were performed for different type outlets; conventional (flat plate with round bar) and improved (flat and flat plate) configurations. Experiments were conducted at a cavitation tunnel where pressure and steady flow rate conditions are ensured for sufficient time to measure the flow. The average velocity field of the outlets were measured and compared through LDV measurements, and instantaneous vorticities were evaluated through PIV measurements. The results show that the improved type of the outlet is advantageous in terms of flow stability compared to the conventional type of the outlet.

Multiaxial ratcheting assessment of Z2CND18.12N steel using modified A-V hardening rule

  • Xiaohui Chen;Yang Zhou;Wenwu Liu;Xu Zhao
    • Steel and Composite Structures
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    • v.49 no.1
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    • pp.1-17
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    • 2023
  • Based on Ahmadzadeh-Varvani hardening rule (A-V model), multiaxial ratcheting effect of Z2CND18.12N austenitic stainless steel is simulated by ABAQUS with user subroutine UMAT. The results show that the predicted results of the origin multiaxial A-V model are lower than the experimental data, and it is difficult to control ratcheting strain rate. In order to improve the predicted capability of A-V model, the A-V model is modified. In this study. Moreover, under the assumption of the von Mises yield criterion and normal plasticity flow rule, we develop a numerical algorithm of plastic strain with the improved model to implement the finite element calculation of the model. Internal iteration in the numerical algorithm was implemented with the Euler backward method, which calculated the trial strain for each equilibrium iteration using the consistent tangent matrix. With a user subroutine, the proposed model is programmed into ABAQUS for a user - executable version. By simulating the uniaxial ratcheting of a round bar made of Z2CND18.12N austenitic stainless steel, we observe that the predicted results simulated by ABAQUS with UMAT are compared with the experimental data. The predicted results of the improved multiaxial A-V model are consistent well with the experimental data.

Evaluation of Microstructural and Mechanical Property of Medium-sized HT9 Cladding Forged Material for Sodium-cooled Fast Reactor (소듐냉각고속로 피복관용 중형 HT9 단조품 소재의 미세조직 및 기계적 특성 평가)

  • Kim, Jun-Hwan;Lee, Kang-Soo;Kim, Sung-Ho;Lee, Chan-Bock
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.10 no.1
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    • pp.21-26
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    • 2012
  • Microstructural and mechanical property were evaluated at the medium-sized HT9 (12Cr-1MoWV) forged steel which was considered as primary candidate for the fuel cladding in sodium-cooled fast reactor (SFR). Material was forged at $1170^{\circ}C$ after the induction melting to make round bar as 160mm diameter, 7000mm length then the radial distribution of microstructure as well as microhardness was evaluated. The results showed that overall microstructure exhibited as ferrite-martensite structure, where small amount (2~3%) of delta ferrite was formed throughout the specimen and maximum 15% of transformed ferrite was formed at the center, where it gradually decreased toward the radial direction. Sensitivity analysis of the cooling curve and Time-Temperature-Transformation (TTT) diagram revealed that formation of transformed ferrite could be avoided when the diameter was decreased down to 120mm.

Impact of aggressive exposure conditions on sustainable durability, strength development and chloride diffusivity of high performance concrete

  • Al-Bahar, Suad;Husain, A.
    • Structural Monitoring and Maintenance
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    • v.2 no.1
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    • pp.35-48
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    • 2015
  • The main objective of this study is to evaluate the long-term performance of various concrete composites in natural marine environment prevailing in the Gulf region. Durability assessment studies of such nature are usually carried out under aggressive environments that constitute seawater, chloride and sulfate laden soils and wind, and groundwater conditions. These studies are very vital for sustainable development of marine and off shore reinforced concrete structures of industrial design such as petroleum installations. First round of testing and evaluation, which is presented in this paper, were performed by standard tests under laboratory conditions. Laboratory results presented in this paper will be corroborated with test outcome of ongoing three years field exposure conditions. The field study will include different parameters of investigation for high performance concrete including corrosion inhibitors, type of reinforcement, natural and industrial pozzolanic additives, water to cement ratio, water type, cover thickness, curing conditions, and concrete coatings. Like the laboratory specimens, samples in the field will be monitored for corrosion induced deterioration signs and for any signs of failureover initial period ofthree years. In this paper, laboratory results pertaining to microsilica (SF), ground granulated blast furnace slag (GGBS), epoxy coated rebars and calcium nitrite corrosion inhibitor are very conclusive. Results affirmed that the supplementary cementing materials such as GGBS and SF significantly impacted and enhanced concrete resistivity to chloride ions penetration and hence decrease the corrosion activities on steel bars protected by such concretes. As for epoxy coated rebars applications under high chloride laden conditions, results showed great concern to integrity of the epoxy coating layer on the bar and its stability. On the other hand corrosion inhibiting admixtures such as calcium nitrite proved to be more effective when used in combination with the pozzolanic additives such as GGBS and microsilica.

Effects of Reinforcing Method Influnced to the Shear Strength of Vertical and Horizontal Joints in Precast Concrete Large Panel Structures -Focused on the Vertical Joints and Slab-Slab Type Horizontal Joints- (대형판조립식 구조 수직.수평접합부의 전단강도에 미치는 보강방법의 영향-수직접합부 및 슬래브-슬래브 수평접합부를 중심으로-)

  • Chung, Lan;Park, Hyun-Soo;Cho, Seung-Ho
    • Magazine of the Korea Concrete Institute
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    • v.8 no.4
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    • pp.171-179
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    • 1996
  • A proposal of the basic fbrm on the design of joint parts that can increase the shear strength by the useful joint shapes of each member is intended. The vertical joint parameters are the number of' shear key and a variety of' reinfbrcement details and the horizontal joint paramctcrs arc t,hc number of shear key and the direction of' shear f'orcc. 10 PC panel vortical joint arid 12 PC panel horizontal joint specimens were tested to investigate the effects of these parameters. Test results show that : 1. The ductility of the test specimen that has the horizontal reinforcing steels is larger than that does not have. 2. The maximum resisting force of round bar specimen is similar to that of strand wire specimen under the condition of fixed horizontal displacement.