• Journal of Ocean Engineering and Technology
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• v.3 no.2
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• pp.101-107
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• 1989

The behavior of fatigue was studied by using low carbon steel bar with microhole(artificial small defect) under the condition of rotary bending stress which is made artificially at smooth surface and round notch root. The results obtained can be summerized; The behavior of non-propagating cracks which are produced at both tips of small defect occurred to dissymmetry, and it is found to be double size of small defect. For the range of l>lc, threshold stress intensity is constant. However, for the range of l

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.4
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• pp.39-45
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• 2012

In this paper, process conditions are investigated for elimination of the grain coarsening and improved material flow during forging process by both of experiments and FEM analysis. Particular interest has been given to understand role of preform shape on the grain coarsening behavior and magnitude of the hammer forging load. As the results of FEM simulation by using DEFORM-3D, the simulated forging loads were 2,200ton in the case of a machined bar which is machined from 65mm to 60mm diameter, and below 1,900ton in the case of machined preform, respectively. The use of preform has been beneficial for reduction of the forging load and elimination of the grain coarsening. However, in the case of as received bar and the round bar, which was machined to 2.5mm thickness in surface layer, some degree of local grain coarsening behavior has been observed. The optimized preform shape could be properly designed by applying the FEM simulation.

• Journal of Ocean Engineering and Technology
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• v.5 no.1
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• pp.97-105
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• 1991

In this paper, the fatigue strength and the fatigue crack propagation behaviors of the round bar specimens which were spirally built up by welding and subsequently hardened by quenching were investigated. The material used was SF60 which was whdely employed in mechanical components, especially shafts. Fatigue tests were conducted at the fully reversed condition(R=-1) and axial and load control in the room temperature ahd air environment. The experimental results were expressed by both the range of stress intensity factor ($\Delta{K}$) and the effective range of stress intensity factor ($\Delta{K}_{eff}$). It was clarified that applying of quenching after the building up welding process improved the fatigue strength and the gatigue crack propagation property in the low range of $\Delta{K}$ of the built up round bar specimen.

• Journal of Welding and Joining
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• v.21 no.5
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• pp.575-581
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• 2003

It has been well known that the ductile cracking of steel would be accelerated by triaxial stress state. Recently, the characteristics of critical crack initiation of steels are quantitatively estimated using the two-parameters, that is, equivalent plastic strain and stress triaxiality, criterion. This study is paid to the fundamental clarification of the effect of geometrical heterogeneity and strength mismatching, which can elevate plastic constraint due to heterogeneous plastic straining, and loading rate on ductile crack initiation behavior. Also, the ductile crack initiation testing were conducted under static and dynamic loading using round bar specimens with circumferential notch and strength mis-matching. The result showed that the nominal strain at ductile crack initiation of circumferential notch specimens small then the round bar specimens for effect of geometrical discontinuity. Also, the nominal strain at ductile crack initiation was decreased with decrease of notch root radius of curvature.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.3 s.258
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• pp.304-312
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• 2007

The objective of this study is to develop a local failure criterion for a wall thinning defect of piping components. For this purpose, a series of tensile tests was performed using several types of simulated specimens with different stress states, including smooth round bar, notched round bar (five different notch radii), and grooved plate (three different groove radii). In addition, finite element (FE) simulations were performed on the simulated specimen tests and the results were compared with the test results. From the comparisons, the equivalent stress and strain corresponding to maximum load and final failure of notched specimens were proposed as failure criteria under tensile load. The criteria were verified by employing them to the estimation of failure of grooved plate specimens that simulate the wall thinning defect. It showed that the proposed criteria accurately estimate the maximum load and final failure of grooved plate specimen tests.

• Transactions of Materials Processing
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• v.21 no.5
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• pp.285-290
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• 2012

In spite of progress in predicting ductile failure, the development of a macroscopic yield criterion to describe damage evolution in HCP (hexagonal close-packed) materials remains a challenge. HCP materials display strength differential effects (i.e., different behavior in tension versus compression) in their plastic response due to twinning. Cazacu and Stewart(2009) developed an analytical yield criterion for porous material containing randomly distributed spherical voids in an isotropic, incompressible matrix that shows tension-compression asymmetry. The goal of the calculations in this paper is to investigate the effect of the tension-compression asymmetry on necking induced by void nucleation, evolution and consolidation. In order to investigate the effect of the tension-compression asymmetry of the matrix on necking and fracture initiation, three isotropic materials A, B, and C were examined with different ratios of tension-compression asymmetry. The various types of material had BCC, FCC, and HCP crystal structures, respectively. The ratio between tension and compression in plastic flow significantly influences the fracture shape produced by damage propagation as well as affecting the localized neck.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.5
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• pp.31-39
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• 2017

Research in the machine tool industry has focused on ICT-based smart machines rather than hardware technologies related to machine tools. Real-time tool-status monitoring is representative of this type of technology and has become important for measuring sensors during cutting processes. In this paper, we studied several research areas and used a round bar to conduct fundamental research into the axial displacement of the main spindle of a tool when it was subjected to a machining load. We were able to use the gap sensor to detect the axial displacement indirectly by using grooves with various shapes on the round bar and sensing the gaps between the grooves. We then determined the optimal groove shape for monitoring the tool state.

• The Journal of the Convergence on Culture Technology
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• v.9 no.6
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• pp.67-71
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• 2023

Recently, the method of making a dental prothesis is changed in the ICT based digital way. In particular, with the emergence of the CAD/CAM or 3D printing for dental purpose, a computer based digital type is selected gradually more than an analog type. To make an implant abutment, it is possible to apply the conventional technique of making round bars, or the technique using a CNC milling machine. This study tested these two types of the techniques to find which one had more precision and a smaller error when the margin and occlusal surface was made. According to the test, the technique using a CNC milling machine to make an implant abutment had a small error and supported precise processing in terms of the margin fit and the occlusal surface. Therefore, it was found to be useful in making a custom-made prothesis.

• International Journal of Highway Engineering
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• v.13 no.3
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• pp.21-30
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• 2011

As well known, dowel bars are used to transfer traffic load acting on one edge to another edge of concrete slab in concrete pavement system. The dowel bars widely used in South Korea are round shape steel bar and they shows satisfactory performance under bending stress which is developed by repetitive traffic loading and environment loading. However, they are not invulnerable to erosion that may be caused by moisture from masonry joint or bottom of the pavement system. Especially, the erosion could rapidly progress with saline to prevent frost of snow in winter time. The problem under this circumstance is that the erosion not only drops strength of the steel dower bar but also comes with volume expansion of the steel dowel bar which can reduce load transferring efficiency of the steel dowel bar. To avoid this erosion problem in reasonable expenses, dowers bars with various materials are being developed. Fiber reinforced plastic(FRP) dower that is presented in this paper is suggested as an alternative of the steel dowel bar and it shows competitive resistance against erosion and tensile stress. The FRP dowel bar is developed in tube shape and is filled with high strength no shrinkage. Several slab thickness designs with the FRP dowel bars are performed by evaluating bearing stress between the dowel bar and concrete slab. To calculated the bearing stresses, theoretical formulation and finite element method(FEM) are utilized with material properties measured from laboratory tests. The results show that both FRP tube dowel bars with diameters of 32mm and 40mm satisfy bearing stress requirement for dowel bars. Also, with consideration that lean concrete is typical material to support concrete slab in South Korea, which means low load transfer efficiency and, therefore, low bearing stress, the FRP tube dowel bar can be used as a replacement of round shape steel bar.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.6
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• pp.143-152
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• 2000

The comer filling in shaped drawing process is an important characteristic, unlike the round drawing. It has also influence on the dimensional accuracy of the product. In this study, therefore, the shaped drawing process has been simulated by the three dimensional rigid-plastic finite element method in order to investigate the effect of process variables such as reduction in area and semi-die angle to the corner filling. The artificial neural network has also been introduced to reduce the number of simulations. To verify the results of simulations, experiments have been performed on the real industrial products. According to the results, the main process variable on the corner filling is the combination of semi-die angle in the irregular shaped drawing processes, but in the case of regular shaped drawing processes, reduction in area has great influence on the corner filling.