• Title/Summary/Keyword: Roughness profile

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A development of the surface roughness model in face milling operation (정면밀링 가공에서 표면조도 모델 개발)

  • Baek, Dae-Kyun;Ko, Tae-Jo;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.149-156
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    • 1995
  • This paper presents the surface profile of machined workpiece in face milling operation. The roughness model of feed direction is considered the cutting condition, the profile and run-out of inserts. For the dynamic model the cutting system can be modeled as avibratory system. The dynamic model of surface roughness is considered the relative displacements between tool and work- piece which can be obtained from the cutting system. These model can predict various surface roughnesses. i.e. maximum and arithmetic mean surface ruughnesses. Therefore, the developed model can be used for the monitoring of surface roughness.

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Development of microscopic surface profile estimation algorithm through reflected laser beam analysis (레이저 반사광 분석을 통한 미세 표면 프로파일 추정 알고리즘의 개발)

  • Seo Young-Ho;Ahn Jung-Hwan;Kim Hwa-Young;Kim Sun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.64-71
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    • 2005
  • In order to measure surface roughness profile, stylus type equipments are commonly used, but the stylus keeps contact with surface and damages specimens by its tip pressure. Therefore, optics based measurement systems are developed, and light phase interferometer, which is based on light interference phenomenon, is the most noticeable research. However, light interference based measurements require translation mechanisms of nano-meter order in order to generate phase differences or multiple focusing, thus the systems cannot satisfy the industrial need of on-the-machine and in-process measurement to achieve factory automation and productive enhancement. In this research, we focused light reflectance phenomenon rather than the light interference, because reflectance based method do not need translation mechanisms. However, the method cannot direct]y measure surface roughness profile, because reflected light consists of several components and thus it cannot supply surface height information with its original form. In order to overcome the demerit, we newly proposed an image processing based algorithm, which can separate reflected light components and conduct parameterization and reconstruction process with respect to surface height information, and then confirmed the reliability of proposed algorithm by experiment.

Ultrasonic Backward Radiation on Randomly Rough Surface (무작위로 거친 표면에서의 후방복사 초음파)

  • Kwon, Sung-D.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.1
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    • pp.9-14
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    • 2005
  • The angular dependence(profile) of backward radiated ultrasound was measured for glass specimens with random surface roughness using ultrasonic goniometer that ran changes the incident angle continuously. It was concluded that the roughened region had greater acoustic impedance than the unperturbed region. The comparison of backward radiations showed that the amplitude of peak and the area of radiation profile were increased with surface roughness. It was suggested from the sensitive dependence of the profile area that the profile of backward radiation could be applied to in the nondestructive evaluation of sulfate region. Inclined C-scan technique with the transducer inclined at Rayleigh angle showed the reverse of luminosity and the high signal to noise ratio so that it provided high resolution.

Performance Analysis of Batch Process Terrain Relative Navigation Using Area based Terrain Roughness Index for Lunar Lander (영역기반 지형 험준도 지수를 이용한 달착륙선의 일괄처리방식 지형상대항법 성능분석)

  • Ku, Pyung-Mo;Park, Young-Bum;Park, Chan-Gook
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.7
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    • pp.629-639
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    • 2016
  • Batch process TRN(Terrain Relative Navigation) using an altimeter is a technique to correct position by correlating a series of periodically measured terrain height profile and terrain height candidate profile of the DEM(Digital Elevation Map). However, it is generally known that the performance of TRN is degraded when measured terrain height profile and terrain height candidate profiles of the DEM are similar at hill or repetitive terrain. In this paper, area based terrain slope roughness index[11] is applied and area based terrain curvature roughness index which can detect similarity of terrain in ROI(Region Of Interest) is proposed to overcome this problem. Applying terrain roughness indexes to terrain relative navigation system of lunar lander, it is shown that TRN using area based terrain roughness results in improved performance compared to conventional trajectory based method through simulation.

Prediction the surface profile in the single point diamond turning (정밀 선삭가공에서의 표먼거칠기곡선 예측)

  • Yoon, Young-Sik;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.189-198
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    • 1994
  • The achievable machining accuracy depends upon the level of the micro-engineering, and the today's accuracy targets are dimensional tolerances in the order of 10nm and surface roughness in the order of 1nm. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is the one of new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting process with a diamond tool and, consequently, to develope a predicting model of a turned surface profile. In order to predict the turned surface profile, a numerical model has been developed. By means of this model, the influence of the operational settings-the material properties of the workpiece, the geometry of the cutting tool and the dynamic behaviour of the lathe-and their influences via the cutting forces upon the surface roughness have been estimated.

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Generation of Roughness Using the Random Midpoint Displacement Method and Its Application to Quantification of Joint Roughness (랜덤중점변위법에 의한 거칠기의 생성 및 활용에 관한 연구)

  • Seo, Hyeon-Kyo;Um, Jeong-Gi
    • Tunnel and Underground Space
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    • v.22 no.3
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    • pp.196-204
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    • 2012
  • Quantification of roughness plays an important role in modeling strength deformability and fluid flow behaviors of rock joints. A procedure was suggested to simulate joint roughness, and characteristics of the roughness was investigated in this study. Stationary fractional Brownian profiles with known input values of the fractal parameter and other profile properties were generated based on random midpoint displacement method. Also, a procedure to simulate three dimensional roughness surface was suggested using the random midpoint displacement method. Selected statistical roughness parameters were calculated for the generated self-affine profiles to investigate the attribute of roughness. Obtained results show that statistical parameters applied in this study were able to consider correlation structure and amplitude of the profiles. However, effect of data density should be tackled to use statistical parameters for roughness quantification.

Analysis of Surface Roughness by FFT Analyzer in Turning Operation (선반작업(旋盤作業)에서의 FFT Analyzer에 의한 표면(表面)거칠기 해석(解析))

  • Kim, Gyung-Nyun;Choi, Eun-Soon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.3
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    • pp.12-19
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    • 1992
  • This paper shows that the identified and unidentified components of surface roughness in NC turning lathe which can not be analyzed in time domain such as $R_{max},\;R_a$ can be isolated in frequency domain by FFT analyzer. By interfacing FFT analyzer with stylus surface roughness instrument, surface roughness on change of working condition, especially tool feed, such as 0.1, 0.15, 0.2, 0.25, 0.3(mm/rev) can be analyzed in frequency domain as follows. 1. By frequency analysis of surface roughness profile, the basic wave length of surface roughness can be obtained to isolate the identified and unidentified components of surface roughness. 2. With increase of tool feed, the unidentified components of surface roughness increase. 3. Since $R_{max}$, which can be obtained by stylus surface roughness is proportion to the output voltage of FFT analyzer, FFT analyzer also can be used to measure surface roughness in time domain such $R_a,\;R_{max}$.

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The Study on Assessment of Roughness Coefficient for Designing Wind Farm in Jeju Island (제주도 풍력발전단지 설계를 위한 조도계수 산정에 대한 연구)

  • Ko, Jung-Woo;Quan, He Chun;Lee, Byung-Gul
    • Journal of Korean Society for Geospatial Information Science
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    • v.20 no.2
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    • pp.15-22
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    • 2012
  • The variation in the wind speed with height above ground is called the wind shear profile. In the field of wind resource assessment, analysts typically use one of two mathematical relations to characterize the measured wind shear profile: the logarithmic profile (log law) and the power law profile (power law). The logarithmic law uses the surface roughness as a parameter, and the power law uses the power law exponent as a parameter. The shape of the wind shear profile typically depends on several factors, most notably the roughness of the surrounding terrain and the stability of the atmosphere. Since the atmospheric stability changes with season, time of day, and meteorological conditions, the surface roughness and the power law exponent also tends to change in time. For this study, Using the observed data from Met-mast, located in Pyeongdae, Handong in Jeju. we used the matlab and windograper to calculate roughness length and the law exponents. These calculations are similar to reference the data, but they have different ranges. In the ocean case, each reference data and calculated data was the same, but the crop area is higher than the earlier studies. In addition, the agricultural village is lower than the earlier studies.

Estimation on The Atmospheric Stability and Flow Characteristics of Planetary Boundary Layer in Wolryong Coastal Region (월령 연안지역 대기경계층의 유동특성과 대기 안정성에 대한 고찰)

  • Jeong, Tae-Yoon;Lim, Hee-Chang;Kim, Hyun-Goo;Jang, Moon-Seok
    • Journal of Environmental Science International
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    • v.18 no.8
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    • pp.857-865
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    • 2009
  • The physical properties of an atmospheric boundary layer in Wolryong, a west coastal region of Jeju, South Korea, in terms of the atmospheric stability and roughness length, is important and relevant to both engineers and scientists. The study is aiming to understand the atmospheric stability around this region and its effect on the roughness length. We calculate the Monin-Obukhov length(L) against 3 typical regions of the atmospheric condition - unstable regime (-5$-0.2{\leq}H/L{\leq}0.2$) and stable regime (0.2

Deformation Behaviors and Acoustic Emissions of Rock Joints in Direct Shear (직접전단시험을 통한 암석 절리의 변형거동 및 미소파괴음 발생에 관한 연구)

  • 김태혁;이상돈;이정인
    • Tunnel and Underground Space
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    • v.4 no.3
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    • pp.274-286
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    • 1994
  • Direct shear tests were on ducted in a laboratory setting in order to investigate the shear strength and deformation behavior of rock joints. Also, the characteristics of acoustic emissions (AE) during shearing of rock joints were studied. The artificial rock joints were created by splitting the intact blocks of Hwangdeung granites and Iksan marbles. Joint roughness profiles were measured by a profile gage and then digitized by Image analyzer. Roughness profile indices(Rp) of the joints were calculated with these digitized data. Peak shear strength, residual shear strength, shear stiffness and maximum acoustic emission(AE) rate were investigated with joint roughness. The peak shear strenght, the residual shear strength and the shear stiffness were increased as roughness popfile index or normal stress increased in the shear tests of granites. In the tests of marble samples, the shear deformation characteristics were not directly affected by joint roughness. As the result of two directional shear tests, the shear characteristics were varied with shear direction. AE count rates were measured during the shear deformation and the AE signals in several stages of the deformation were analyzed in a frequency domain. The AE rate peaks coincided with the stress drops during the shear deformation of joint. The dominant frequencies of the AE signals were in the vicinity of 100 kHz fo rgranite sample and 900 kHz for marble samples. The distribution of amplitude was dispersed with increasing normal stress.

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