• Journal of the Korean Society for Marine Environment & Energy
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• v.9 no.2
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• pp.79-84
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• 2006

The present study deals with the flow over a flat plate with repeated roughness elements of 2-dimensional rectangular shape, which can be applied into the study on the natural geographical roughness and the turbulent flow on roughened solid surface. Experiment was performed using PIV technique in the circulating water channel. Results showed that the flow over roughness elements was characterized by the high shear flow emanating from top of roughness element and the recirculating region formed at the trough of two roughness elements. In general, the ratio between the spacing and the height of roughness elements plays a crucial role in developing the flow pattern near wall surface.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.6
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• pp.63-68
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• 2015

Recently, 3D printer technologies have been used in many research efforts for high precision manufacturing. In particular, the rapid prototyping technology has been developing rapidly, because it can be manufactured in a short time with a 3D designed shape. This paper relates to the production characteristics of the straight bevel gear designed using a 3D print using the PolyJet method. The characteristics of a 3D printed straight bevel gear were compared with a machined straight bevel gear. The accuracy of the produced straight bevel gear was evaluated by backlash, meshing pattern, face angle, root angle, and surface roughness.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.349-354
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• 2001

In this study, we investigated the effect of the impacting ang1e of particles, the scanning times and the stand-off distance on the surface roughness and the weight-loss rate of samples with no mask, and the wall profile and overetching of samples with different mask pattern in powder blasting of soda-lime glass. The varying parameters were the different impact angles between 50$^{\circ}$ and 90$^{\circ}$, scanning times of nozz1e up to 40 and the stand-off distances 70mm and 100mm. The widths of mask pattern were 0.2mm, 0.5mm and 1mm. The powder was alumina sharp particles, WA#600. The mass flow rate of powder during the erosion test was fixed constant at 175g/min and the blasting pressure of powder at 0.2MPa

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.5
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• pp.29-34
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• 2012

This study describes the selection of optimum machining conditions for a high-hardness resin by using a large 5-axis machine. The experiments were conducted to examine the main factors that affect the surface roughness, such as the spindle speed, axial and radial depths of the cut, and pattern of the cutter path. To analyze the experiment results, the factor with the biggest impact on machining was determined using the smaller-the-better characteristic of the Taguchi method; the effectiveness of the experiment was then confirmed by verifying the selected optimum machining condition.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.1
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• pp.53-59
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• 2007

The cutting tests of wood patterns are carried out using CNC milling machine. The cutting forces are monitored to analyse the cutting process. The surface characteristics of machined surface are investigated at various cutting conditions such as cutting speed, feed speed, cutting direction of wood pattern and wood material. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as cutting speed increases. However, the cutting force and surface roughness are different along the cutting direction and material of wood pattern.

• Journal of Power System Engineering
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• v.18 no.1
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• pp.128-134
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• 2014

For the characteristic assessment of biomimetic shark skin structure pattern for engineering applications, we conducted the elastic hydrodynamic lubrication analysis for the shark skin surface pattern. The shark skin surfaces with roughness are generated numerically in the similar size with real shark skin scales. For the spherical contact on the generated shark skin surface with two different flow directions which are transversal and longitudinal, 3-dimensional elasto-hydrodynamic lubraction analysis are carried out. The result of the longitudinal flow which are similar with the flow of shark skin shows more beneficial effects with lower pressure and less sensitive effect with surface roughness.

• The Journal of Korean Academy of Prosthodontics
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• v.40 no.2
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• pp.184-192
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• 2002

The purpose of this study was to investigate the abrasion resistance and surface roughness of conventional dental stones and improved dental stones and newly developed dental stones. Materials included in this study were several dental stones and newly developed dental stone; 2 type III. 6 type IV (including newly developed dental stone). 1 type V Ten specimens for each material, total ninety specimens were made. Each specimen was subjected to 50 complete cycle abrasion under constant load 0.42N at speed or 6mm per sec. The depth after abrasion test was measured for each specimen. Surface roughness before and after abrasion test was compared. The results were as follows ; 1. The resin containing die materials such as Tuff Rock and Resin Rock had superior abrasion resistance. 2. Type IV, V dental stone exhibited greater abrasion resistance than Type III dental stone. 3. The results or the surface roughness showed similar pattern with the abrasion resistance.

• Journal of the Korean Society for Marine Environment & Energy
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• v.9 no.2
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• pp.85-91
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• 2006

This study deals with the flow over a flat plate with repeated roughness elements of 2-dimensional rectangular shape, which can be applied into the study on the natural geographical roughness and the turbulent flow on roughened solid surface. Part 1 of the study showed that the ratio between the spacing and the height of roughness elements plays a crucial role in developing the flow pattern near wall surface. The present study complements the turbulence characteristics, the utilization of friction velocity as well as integral parameters. Results confirmed that k-type roughness(s/H=7 or 14) is certainly a more effective means than d-type roughness (s/H=3.5) in thickening the viscous region.

• Journal of the Korean Solar Energy Society
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• v.35 no.4
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• pp.43-55
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• 2015

This paper presents the thermal hydraulic performance of a three dimensional rib-roughened solar air heater (SAH) duct with the one principal wall subjected to uniform heat flux. The SAH duct has aspect ratio of 12.0 and the Reynolds number ranges from 2000 to 12000. The roughness has relative rib height of 0.045, ratio of dimple depth to print diameter of 0.5 and rib pitch ratio of 8.0. The flow attack angle is varied from $35^{\circ}$ to $70^{\circ}$. Various turbulent flow models are used for the heat transfer and fluid flow analysis and their results are compared with the experimental results for smooth surfaces. The computational fluid dynamics (CFD) results based on the renormalization k-epsilon model are in better outcomes compared with the experimental data. This model is used to calculate heat transfer and fluid flow in SAH duct with the compound roughness of V-shaped ribs and dimples. The overall thermal performance based on equal pumping power is found to be the highest (2.18) for flow attack angle of $55^{\circ}$. The thermo-hydraulic performance for V-pattern shaped ribs combined with dimple ribs is higher than that for dimple rib shape and V-pattern rib shape air duct.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.5
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• pp.616-621
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• 2010

New type of the base material of the light-emitting diode requires copper wafer in view of heat and electrical conductance. Therefore, polishing process of the substrate level is needed to get a nanometer level of surface roughness as compared with pattern structure of nano-size in the semiconductor industry. In this paper, a series of lapping and polishing technique is shown for the rough and deflected copper substrate of thickness 3mm. Lapping by sand papers tried air cooling method. And two steps of polishing used the diamond abrasives and the $Al_2O_3$ slurry of size 100mm considering the residual scratch. White-light interferometer proved successfully a mirror-like surface roughness of Ra 6nm on the area of $0.56mm{\times}0.42mm$.