• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.8 s.179
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• pp.2022-2031
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• 2000

Since the surface roughness of adherends affects much the strength of adhesivelybonded joints, the effect of surface roughness on the fatigue life of adhesively bonded tubular single lap joints was investigated analytically and experimentally by fatigue torsion test. The stiffness of the interfacial layer between adherends and adhesive was modeled as a normal statistical distribution function of surface roughness of adherends. From the investigation, it was found that the optimum surface roughness of adherends for the fatigue strength of tubular single lap joints was dependent on bondthickness and applied load.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.251-256
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• 1999

"Ploughing" on the flank face of the tool in the metal cutting process is due to the tool in the metal cutting process is due to the finite edge radius of the tool and due to the development of flank wear. Because of the high stresses near the cutting edge, elastic-plastic deformation would be caused between the tool and the machined surface over a small area of the tool flank. The deformation would affect the roughness of the machined surface. Recently, some attempts have been made to predict the surface roughness, but elastic-plastic effect due to ploughing in the cutting process has not been considered. The research has analyzed mechanism of the ploughing of the cutting process using contact mechanics. Tool and workpiece material properties have been taken into account in the prediction of the surface roughness. The surface roughness has been simulated by the surface-shaping system. The results between experiment and simulation have been compared and analyzed. analyzed.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.6
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• pp.69-74
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• 2012

Surface roughness is widely used as an index for processing degree of accuracy. Recently, regression analysis to predict the machining results are actively used to characterize a cutting operations. In the past, diamond machining had been used for ultra precision cutting operation, but now industrial diamond tools like PCD(Polycrystalline Diamond) have been widely used in ultraprecision machining of nonferrous metals. In this study, the authors focus on the effect of PCD tool property on the surface roughness of Al5083 aluminum alloy after cutting process by CNC operated lathe. Based on the regression analysis approach on a surface roughness data obtained by experiment, predictive analysis of surface roughness is effective to achieve better surface quality.

• Journal of the Korean Society of Industry Convergence
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• v.22 no.6
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• pp.607-613
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• 2019

In this study, we investigate the effect of SNCM616 alloy steel, which is commonly used in industry, such as rotors and crank-shafts, on the surface roughness of CNC HBM with Ø25 mm, 8-blade reamer to objective is to analyze and present optimal cutting conditions. The higher the feedrate for the spindle speed, the rougher the surface roughness. The surface roughness was found to be better when the feed rate was lower. The resultant value of the most accurate surface roughness is Ra 0.756 ㎛, and the optimal cutting conditions are 25 rpm at spindle speed and 20 mm/min at transfer speed.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.28 no.6B
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• pp.627-634
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• 2008

In a numerical simulation of open channel turbulent flows using RANS (Reynolds averaged Navier-Stokes) equations model equipped with VOF (Volume of Fluid) scheme, the determination of wall roughness for wall function was studied. The roughness constant, based on the law-of-the-wall for flow on rough walls, obtained by experimental works for pipe flows is employed in general wall functions. However, this constant of wall function is the function of Froude number in open channel flows. Thus, the wall roughness should be determined by taking into account the effect of Froude number. In addition, the wall roughness should be corresponding to Manning's roughness coefficient widely used for open channels. In this study, the relation between wall roughness height as an input condition and Manning's roughness coefficient was investigated, and an equation for effective wall roughness height considering the characteristics of numerical models was proposed as a function of Manning's roughness coefficient.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.7 no.4
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• pp.681-693
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• 1995

A new set of capillary tube selection charts for R-22 is proposed. The set of charts takes into account of the roughness effect on the mass flow rate. For this purpose, a set of numerical model is developed and a series of experiments is conducted to verify the numerical model. A numerical model is used to calculated the mass flow rate for several sets of tube diameter, length, inlet pressures and degree of subcooling. The outlet of the tube is controlled to be at critical condition. The experimental flow rate is compared with calculated values. The calculated values are consistently less than the experimental ones except for the flow rate range below 40kg/hr. The deviation is within 10---. Based on the nunmerical model and results of experiments, the set of capillary tube selection charts for R-22 is constructed. The set of charts consists of standard capillary tube chart(L=2030mm, d=1.63mm, ${\varepsilon}=2.5{\mu}m$), non -standard flow factor(${\phi}_1$) chart, and non-standard roughness factor(${\phi}_2$) chart. The mass flow rate, flow factor, and the roughness factor are defined respectively as; $\dot{m}={\phi}_1{\phi}_2\dot{m}_{standard}\\{\phi}_1=\frac{\dot{m}(L,\;d,\;\varepsilon_{standard})}{\dot{m}_{standard}(L_{standard},\;d_{standard},\;{\varepsilon}_{standard})}\\{\phi}_2=\frac{\dot{m}(L_{standard},\;d_{standard},\;{\varepsilon})}{\dot{m}_{standard}(L_{standard},\;d_{standard},\;{\varepsilon}_{standard})}$.

• Journal of Biomedical Engineering Research
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• v.44 no.2
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• pp.109-117
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• 2023

In this study, the effect of the shape of the specimen and the feedrate of the dental ultrasonic surgical instrument on the cutting force and surface roughness of the specimen is analyzed. Experimental specimens were made of SAWBONES artificial bone materials in square and spherical specimens. In addition, the cutting feedrate of the surgical instrument was controlled through the developed moving system. The cutting force generated when cutting the specimen was measured through a force sensor. After the experiment, the cutting surface of the specimen was observed through a three-dimensional optical microscope and the surface roughness was measured. Through one-way ANOVA, the effect of each specimen shape and feed rate on surface roughness was analyzed. As a result of the experiment, the cutting force increased proportionally in the initial feed rate increase stage, but the increase in cutting force decreased as the feed rate continued to increase. Also, the cutting force showed a difference according to the shape of the specimen. The spherical specimen with a relatively small cutting surface area had less cutting force than the square specimen. However, as a result of one-way ANOVA, it was found that the specimen shape and feed rate did not affect the surface roughness. In future studies, it is expected to be used for comparative analysis of ultrasonic surgical instruments and correlation analysis between cutting factors.

• Proceedings of the KSME Conference
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• 2001.06d
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• pp.272-279
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• 2001

The objective of this paper is the investigation of the relationships between the surface roughness and film evaporative characteristics of the surface. For example, when the droplet of liquid is in contact with the solid surface, its behavior strongly depends on the surface characteristics. The material properties and geometry - profile shape, waviness, roughness - of the surfaces have strongly influenced on the wettability of the droplet. To investigate the effect of the surface roughness on the film evaporation, firstly, the characteristics of wettabilities were studied according to contact angle and surface tree energy of specimens with various roughness heights. Secondly, the experimental test were carried out on capacities of the tubes diversly roughened by using different kinds of emery papers. Finally, the relationships between the film evaporation characteristics and surface roughness were explained by means of the correlation of contact angle and surface free energy with surface roughness and the influences of surface tree energy on the heat transfer performance.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.16 no.5
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• pp.467-474
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• 2004

This paper presents the results of an experimental investigation for the effect of radiant heat on the evaporation cooling of water droplet in the process of fire extinguishing. The experiments are mainly focused on the surface temperature, the surface roughness and the droplet diameter. The range of surface temperature is T$_{s}$ =80－14$0^{\circ}C$, surface roughness is R$_{a}$=0.08－0.64 ${\mu}{\textrm}{m}$ and the droplet diameter is $\Phi$=3.0 mm in the radiation. The results show that the evaporation time is shorter for the larger surface roughness and the volume of droplet increased when the surface roughness is 0.64 ${\mu}{\textrm}{m}$ at the surface temperature 127$^{\circ}C$. When the surface roughness is 0.64 ${\mu}{\textrm}{m}$, the heat flux is larger than the surface roughness is 0.08 ${\mu}{\textrm}{m}$ at the surface temperature 81$^{\circ}C$.>.>.

• Journal of the Korean Society of Safety
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• v.2 no.1
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• pp.31-41
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• 1987

The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel. The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller fininshing after grinding. The optimal surface roughness of SS40 steel can be obtained at the contact pressure of $210kgf/cm^2$. But, Better surface roughness can not be expected, Due to flaking phenomena at more than 300 kgf/cm of contact pressure. 2) At the contact pressure range of $200kgf/cm^2{\sim}210kgf/cm^2$ for optimal surface roughness, The surface hardness increased to Hv 200~Hv 240 from Hv 125 before surface rolling. 3) Within the diameter variation of $13{\mu}m$ the surface roughness and the surface hardness were increased, but out of variation of $14{\mu}m$. The surface roughness become worse and the surface hardness was increased.