• Title/Summary/Keyword: Roughness control

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A Study on the Most Suitable Shape of 3-Dimensional Bottom Roughness with Directional Resistance Properties (방향성 저항특성을 가진 3차원 저면조도의 최적형상에 관한 연구)

  • 국승기
    • Journal of Korean Port Research
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    • v.14 no.4
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    • pp.441-450
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    • 2000
  • In order to improve the water quality in semi-enclosed bays, Gug et al. (1997) have proposed a new method to activate the tidal exchange by creation and control of tidal residual current through the addition of artificial elements to creation and control of tidal residual current through the addition of artificial elements to create bottom roughness, so, ot is advisable to arrange as few of these as possible from a point of cost-benefit view. This paper attempts to develop the most suitable shape of artificial bottom roughness units with which to create and control an optimal tidal residual current. Several simple shapes were examined as fundamental cases. Subsequently 38 types of artificial bottom roughness units based on a few simple effective shapes, were examined experimentally. As a result of this research, two types to create artificial roughness.

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Run-to-Run Process Control and the Analysis of Process Parameters using Design of Experiment in Surface Finishing (실험계획법에 의한 파라미터 분석과 Run to Run 제어를 이용한 폴리싱 공정 제어)

  • 안병운;박성준;이상조;윤종학
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.92-96
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    • 2004
  • In this paper, polishing method using bonded magnetic abrasive particle has been applied to the micro mold polishing. Through process control using the Run-to-Run control, it tried to form the surface roughness In order to grasp the influence of the surface roughness which is reached by selection of control factor and the factor, a design of experiment was been processed. The study is processed with a purpose of to embody and to maintain the surface roughness of nano scale by the basis of an influence between a control factor and the factors which has been selected in this way. As a result, the result of the process control converged at a target value of surface roughness Ra 10nm and Rmax 50nm

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Improvement of Surface Roughness by the Cutting Speed Control for Turning Operation (선삭에서 절삭 속도 제어를 통한 표면 거칠기 향상)

  • Choi, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.23-30
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    • 2008
  • As a basic machining process, turning is a widely used machining process in which a single-point cutting tool removes material from the surface of a rotating material. A common method of evaluating machining performance is to measure the surface roughness. In a turning operation, it is important to select cutting conditions for achieving high cutting performance. As a rule, cutting conditions can be classified into feed rate, depth of cut and insert radius. While cutting process even though cutting conditions are optimized, the average roughness can be deterioration due to wear of the cutting tool edge. In this study, the aim is to maintain the average roughness even though the cutting condition is irregularly changing within the predictable range due to the working environment. First, the surface roughness model influenced by cutting conditions is constructed based on the experimental results in a turning operation, Second, applying the sliding mode control theory to the turning operation model which is composed of the surface roughness model and the motor transfer function, the surface roughness is closed to the desired value. Finally, the effectiveness of this approach is demonstrated through the computer simulation.

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A Study on the Surface Roughness Variation of Work Roll and Strip at the Temper Rolling (조질압연 가공시 작업롤조도와 판면조도 변화에 관한 연구)

  • 전언찬;김순경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.408-417
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    • 1995
  • A study on the surface roughness variation of work roll and strip at the temper rolling was performed. The results were obtained with changes according to the surface roughness of work roll and method to make the peak count on the roll in the temper rolling, and factors to affect to the work roll surface in actual rolling machine (ie. Temper mill). The results suggests that the electro-discharge textured roll has mere uniform roughness distribution than shot blasted roll and its life time is two times longer than shot blasted because it has more sine wave roughness, and it is possible to control the Rmax. In shot blasting method, Surface roughness is related to the impeller speed, But it can't control the peak count.

A Study on the Development of an Electronic Control System for Optimal Start and Idle Speed Control in Gasoline Engines (기솔린 기관에서 최적의 시동 및 공회전 속도제어를 위한 전자 제어장치 개발에 관한 연구)

  • 김태훈
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.5
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    • pp.1148-1160
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    • 2001
  • An electronic control system of the automobile engine for optimal start and idle speed control has been developed. This system employs the microcoputer-based electronic control unit and crank angle sensor for precise control on fuel injection, ignition timing, and idle speed more quickly and accurately at the start and idling. Consequently, the number of misfire can be reduced during been affected by air flow rate, idle quality(roughness), spark timing, fuel injection, water temperature, and load, Thus, this electronic control system strivers to reach the optimal idle operating point, defined the lowest idle speed(fuel economy) and idle quality(roughness), under any engine operating conditions.

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Effect of titanium surface roughness on adhesion and differentiation of osteoblasts (티타늄 표면조도가 조골세포의 부착 및 분화에 미치는 영향)

  • Kim, Jung-Sik;Lee, Jae-Kwan;Ko, Sung-Hee;Um, Heung-Sik;Chang, Beom-Seok
    • Journal of Periodontal and Implant Science
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    • v.35 no.4
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    • pp.839-850
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    • 2005
  • The success of an implant is determined by its integration into the tissue surrounding the biomaterial. Surface roughness is considered to influence the behavior of adherent cells. The aim of this in vitro study was to determine the effect of surface roughness on Saos-2 osteoblast-like cells. Titanium disks blasted with 75 ${/mu}m$ aluminum oxide particles and machined titanium disks were prepared. Saos-2 were plated on the disks at a density of 50,000 cells per well in 48-well dishes. After 1 hour, 1 day, 6 days cell numbers were counted. One day, 6 days after plating, alkaline phosphatase(ALPase) activity was determined. Compared to experimental group, the number of cells was significantly higher on control group. The stimulatory effect of surface roughness on ALPase was more pronounced on the experimental group than on control group. These results demonstrate that surface roughness alters proliferation and differentiation of osteoblasts. The results also suggest that implant surface roughness may play a role in determining phenotypic expression of cells.

A Study on Improvement of WC Core Surface Roughness by Feedrate Control (Feedrate Control에 의한 초경코어 표면조도 향상에 관한 연구)

  • Kim, Hyun-Uk;Jeong, Sang-Hwa;Lee, Dong-Kil;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.57-62
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    • 2009
  • Recently, with the increasing lightness and miniaturization of high resolution camera phones, the demand for aspheric glass lens has increased because plastic and spherical lens are unable to satisfy the required performance. An aspheric glass lens is fabricated by the high temperature and pressure molding using a tungsten carbide molding core, so precision grinding technology for the molding core surface are required. This paper reports a development of feedrate control grinding method for aspherical molding core using parallel grinding method. A plane molding core was ground using conventional and feedrate control grinding method. The performance of the feedrate control method was evaluated by measurement of surface roughness. The result indicated that the average surface roughness was reduced to 1.5 nm, which is more efficient than the conventional grinding method.

A study of in-process optical measurement of surface roughness

  • Noda, Atsuhiko;Harada, Hiroshi
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10b
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    • pp.541-544
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    • 1993
  • This paper attempts to propose new procedures to evaluate roughness of ground metallic surface in the range of 1-10.mu.m from data gained by an optical, in-process measurement of the surfaces. Studies are made to process the data of reflected lights pointed at the surface to be measured. Results obtained are compared with those of measurement by stylus roughness meter. Correlations between the two types of roughness measurement are well. The proposed method can be used as a sensor for a polishing robot.

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In-process Detection of Surface Roughness and Waviness Using Laser Beam (레이저빔을 이용한 표면거칠기 및 파상도의 in-process 검출)

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.254-259
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    • 1997
  • The measurement of surface roughness and waviness by means of noncontact method is an important area to be developed for GAC(Geometrical Adaptive Control) system. This paper deal with the design of noncontact in-process measurement system which measures the surface roughness and waviness during cylindrical grinding. This measuring system is simple and the apparatus proposed is composed of a laser unit, photodetector and optical system. During operation, the surface of a workpiece is continuously scanned by a laser beam. This method makes it possible to detect the surface roughness and waviness along the feed direction by control the spot diameter of laser beam. The experimental results show that the presence of chattering, loading and glazing can be detected sensitively along the feed directions.

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