• 대한기계학회논문집A
• /
• 제27권12호
• /
• pp.2085-2091
• /
• 2003

An ultrasonic machining process has been known as efficient and economical means fer precision machining of glass or ceramic materials. However, because of its complexity, the mechanism of the machining process is still not well understood. Therefore, it is hard to optimize the process parameters effectively. The conventional ultrasonic machining which uses the abrasive slurry only, furthermore, is time-consuming and gives the relatively rough surface. In order to increase the material removal rate and improve the integrity of the machined surface, we have introduced the novel ultrasonic machining technique, Chemical-assisted UltraSonic Machining(CUSM). The desktop-style micro ultrasonic machine has been developed and the z-axis feed is controlled by the constant load control algorithm. To obtain the chemical effects, the low concentration HF(hydrofluoric acid) solution, which erodes glass, added to alumina slurry. Through various experiments and comparison with conventional results, the superiority of CUSM is verified. MRR increases over 200%, the surface roughness is improved and the machining load decreases dramatically.

• Journal of Welding and Joining
• /
• 제21권5호
• /
• pp.525-533
• /
• 2003

The dimensional accuracy and global roughness between successive layers of VLM-s, which is a new rapid prototyping process using hotwire cutter and EPS foam, depend significantly on the operating parameters of hotwire cutter. In the present study, the effect of cutting angle on the kerf width and edge shape in hotwire cutting of EPS foam for the case of single-sloped cutting with one cutting angle was investigated. Through single-sloped cutting tests, the modified relationship between kerf width and effective heat input, considering the effect of the cutting angle, and the relationship between the melted area and the cutting angle were obtained. In order to investigate the effect of cutting angles on the thermal field in EPS foam, transient heat transfer analyses using single-sloped volumetric heat flux model and locally-conformed mesh were performed. Through the comparison between experimental and numerical results, it was shown that the proposed analysis model is needed to estimate the three-dimensional temperature distribution of the EPS foam for the case of single-sloped hotwire cutting.

• Wind and Structures
• /
• 제11권6호
• /
• pp.479-496
• /
• 2008

In this paper, computer simulation of wind flow around a single cooling tower with louver support at the base in the KAZERUN power station in south part of IRAN is presented as a case study. ANSYS FLOTRAN, an unstructured finite element incompressible flow solver, is used for numerical investigation of wind induced pressure load on a single cooling tower. Since the effects of the wind ribs on external surface of the cooling tower shell which plays important role in formation of turbulent flow field, an innovative relation is introduced for modeling the effects of wind ribs on computation of wind pressure on cooling tower's shell. The introduced relation which follows the concept of equivalent sand roughness for the wall function is used in conjunction with two equations ${\kappa}-{\varepsilon}$ turbulent model. In this work, the effects of variation in the height/spacing ratio of external wind ribs are numerically investigated. Conclusions are made by comparison between computed pressure loads on external surface of cooling tower and the VGB (German guideline for cooling tower design) suggestions.

• 한국기계가공학회지
• /
• 제2권4호
• /
• pp.17-24
• /
• 2003

Chemical mechanical polishing(CMP) has been applied for planarization of topography after patterning process in semiconductor fabrication process. Tungsten CMP is necessary to build up interconnects of semiconductor device. But the tungsten dishing and the oxide erosion defects appear at end-point during tungsten CMP. It has been known that the generation of dishing and erosion is based on the over-polishing time, which is determined by pattern selectivity. Fixed abrasive pad takes advantage of decreasing the defects resulting flam reducing pattern selectivity because of the lower abrasive concentration. The manufacturing technique of fixed abrasive pad using hydrophilic polymers is introduced in this paper. For application to tungsten CMP, chemicals composed of oxidizer, catalyst, and acid were developed. In comparison of the general pad and slurry for tungsten CMP, the fixed abrasive pad and the chemicals resulted in appropriate performance in point of removal rate, uniformity, material selectivity and roughness.

• 한국건축시공학회:학술대회논문집
• /
• 한국건축시공학회 2008년도 춘계 학술논문 발표대회
• /
• pp.47-50
• /
• 2008

This study analyzed the effect of increasing the number of times using aluminum form to the surface quality of concrete through small sized test, and the result was summarized as following. At the early stage, there was no remarkable change between aluminum and coated plywood form, and the surface quality of concrete both forms slightly declined corresponding with increasing the number of times using.As void on the surface corresponding to the number of times, the voids ranged 0.1~1mm were increased corresponding to increasing the number of times using forms, and the other range voids were also increased according to increasing the number of times using forms. It was confirmed that the surface of concrete was damaged gradually. For comparison with aluminum and coated plywood form though this experimental results, there might be no difference, if release agent was used properly.

• International Journal of Precision Engineering and Manufacturing
• /
• 제9권2호
• /
• pp.63-68
• /
• 2008

Hard and brittle materials, such as Ni- and Ti-based alloys, glass, and ceramics, are very useful in aerospace, marine, electronics, and high-temperature applications because of their extremely versatile mechanical and chemical properties. One Ni-based alloy, Inconel 718, is a precipitation-hardenable material designed with exceptionally high yield strength, ultimate tensile strength, elastic modulus, and corrosion resistance with outstanding weldability and excellent creep-rupture properties at moderately high temperatures. However, conventional machining of this alloy presents a challenge to industry. Ultrasonic vibration cutting (UVC) has recently been used to cut this difficult-to-machine material and obtain a high quality surface finish. This paper describes an experimental study of the UVC parameters for Inconel 718, including the cutting force components, tool wear, chip formation, and surface roughness over a range of cutting conditions. A comparison was also made between conventional turning (CT) and UVC using scanning electron microscopy observations of tool wear. The tool wear measured during UVC at low cutting speeds was lower than CT. UVC resulted in better surface finishes compared to CT under the same cutting conditions. Therefore, UVC performed better than CT at low cutting speeds for all measures compared.

• 한국수자원학회:학술대회논문집
• /
• 한국수자원학회 2004년도 학술발표회
• /
• pp.448-452
• /
• 2004

Instream flow is necessary to manage the basic function of the rivers. The evaluation method of instream flow in a big river has been studied widely. However, the study in a urban hasn't researched. In theses days the environmental function of a river becomes very important. The evaluation method and secure of instream flow are basic conditions to perform it. Especially view of stream, recreation, protection of ecology are highly demanded In a urban according to the multipurpose of river spaces. In this paper the evaluation methods of instream flow were compared and investigated with many papers. This paper presents a proper evaluation procedure of instream flow in a urban stream through comparison and examination. According to the demanded hydraulic conditions the method can be considered the environmental function depend on the purpose of river restoration. The relationship of the coefficient of roughness and the slope of the river bed were examinated in order to estimate the minimum instream flow corresponding to proper Hydraulic conditions. Also calculate the instream flow of Sueng-gi stream in In-cheon.

• 한국재료학회지
• /
• 제16권1호
• /
• pp.63-67
• /
• 2006

The characteristics of the wet-etching of ZnO thin films were investigated using hydrochloric and phosphoric acid solutions as etchants. The etch rate of ZnO films, using highly diluted hydrochloric acid solutions at a concentration of 0.25% in deionized water, was determined to be about 120 nm/min, and linearly increased with increasing the acid concentration, resulting in $1.17{\mu}m/min$ when a 2% HCl solution was used. The surface of ZnO etched by an HCl solution, observed by scanning electron microscopy, showed a rough morphology with a high density of hexagonal pyramids or cones with sidewall angles of about ${\sim}45^{\circ}C$. Moreover, the sidewall angles of the masked area were similar to those of the pyramids on the surface. In comparison, the surface of ZnO etched by a phosphoric acid had a smooth surface morphology. The origin of this difference is from the very initial stage of etching, indicating that the etch-mechanism is different for each solution. Furthermore, when $H_3PO_4$ was added to the HCl aqueous solution, the morphology of the etched surface was greatly enhanced and the sidewall angle was also increased to about $65^{\circ}C$.

• 한국농공학회:학술대회논문집
• /
• 한국농공학회 2005년도 학술발표논문집
• /
• pp.387-392
• /
• 2005

The research was performed to predict the potential landslide with roughness index. It was known that fractal dimension and surface area index can be represented the topography, specially when the natural slopes were rough or rugged. A test site was selected and fractal dimension and surface area index were calculated from the irregular triangle network. Fractal dimension were ranged between $2.016{\sim}2.046$ and surface area index $1.56E+07{\sim}2.59E+07$. Surface area index increased as fractal dimension increased. Slope stability was calculated by infinite slope stability analysis model and was compared to slope stability by fractal and surface area index. In the result, unsafe zones where slope stability is under 1.1 were $5.11{\sim}6.25%$ for the test site. It can be said that fractal dimension and surface area index are a good index to evaluate the slope stability because when fractal dimension and surface area index are greater, then stability of the site is more unsafe.

• 한국레이저가공학회지
• /
• 제12권1호
• /
• pp.7-13
• /
• 2009

Engineering ceramics as sapphire are widely used in industry owing to their superior mechanical and corrosion properties. However, micromachining of sapphire is a considerable challenge due to its transparency. Recently, direct ablation of sapphire has been demonstrated with a visible laser pulse at sufficiently high laser intensity. In this work, the theoretical model for pulsed laser ablation of sapphire is suggested and numerical analysis is carried out using the model. Sapphire ablation begins with plasma generation by the laser interaction with surface defects, impurities and contaminations in the initial stage of machining. Subsequent absorption of the visible laser beam can be explained by three mechanisms: metalization of sapphire surface due to the EUV radiation from the hot plasma, increments of surface roughness and temperature-dependent absorption coefficient. Comparison of the computation results with experimental observation indicates that the proposed model of sapphire is reasonable.