• Title/Summary/Keyword: Roughness Spacing

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On the Characteristics in Surface Cutting for Face Cutter of Machining Center (머시닝센터 가공시 정면커터 표면가공특성 연구)

  • Park Dal Geun;Im Dae Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.21-26
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    • 2005
  • From on the machining center cutting work of 5534, the characteristics such as spindle speed and feed speed fir the third point height, average spacing of roughness peaks, bearing ratio, center line average, ten point height. experiments is roughness for sampling length determine to measuring length of cutting feed speed 200, 400, 600, 800mm/min and spindle speed 800, 1000, 1200, 1400rpm. Third point height is spindle speed with most suitable cutting condition 1000rpm. Third point height is feed speed with most suitable cutting condition 400mm/min. Average spacing of roughness peaks are spindle speed with most suitable cutting condition feed speed increased to average spacing of roughness Peaks are increased. Spindle speed increased to average spacing of roughness peaks are decreased. Bearing ratio is spindle speed with feed speed increased to bearing ratio decreased. Center line average is spindle speed with most suitable cutting condition at 1200rpm feed speed with most suitable cutting condition at 200mm/min to cutting foe roughness suddenly decreased. Ten point height is spindle speed with most suitable cutting condition 1200rpm at ten point height cutting face roughness to decreased and feed speed with most suitable cutting condition 800mm/min at ten point height cutting face roughness to decreased.

Direct numerical simulations of the turbulent boundary layers over the rough walls (표면조도가 있는 난류경계층의 직접수치모사)

  • Lee, Jae-Hwa;Sung, Hyung-Jin
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.379-381
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    • 2011
  • Direct numerical simulations (DNSs) of spatially developing turbulent boundary layers (TBLs) over two-dimensional (2-D) and rod and three-dimensional (3-D) cube rough walls were performed to investigate the effects of streamwise spacing on the properties of the TBL The 2-D and 3-D roughness were periodically arranged in the downstream direction with pitches of px/k=2, 3, 4, 6, 8 and 10 and for the cube, the spanwise spacing is fixed to pz/k=2 with staggered array, where px and pz are the streamwise and spanwise spacings of the roughness and k is the roughness height. Inspection of the Reynolds stresses showed that except for px/k=2 and 3 over the 2-D rough walls, the effects of the surface roughness extend to the outer layer over the 2-D and 3-D rough walls and the magnitude of the Reynolds shear stress in the outer layer is increased with proportion to px/k. However, such results are contrary to the trends of form drag, roughness junction and roughness length against px/k, which showed the maximum values at px/k=8 and 4 over the 2-D and 3-D rough walls respectively.

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Wall-roughness effects of trapezoidal ribs on the flow of open channel (개수로 흐름에서 사다리꼴 돌출줄눈의 벽면조도 효과)

  • Shin, Seung Sook;Park, Sang Deog;Park, Ho Kook
    • Journal of Korea Water Resources Association
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    • v.52 no.4
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    • pp.255-264
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    • 2019
  • The trapezoidal ribs had been installed in the retaining wall in order to reduce to flood damage in the impingement of mountain rivers. In this study, experiments in open channel with the trapezoidal ribs on sidewall were conducted to evaluate the effect of flow resistance by the trapezoidal shape. The hydraulic flow characteristics according to the flow rates were surveyed where the wall roughness is k-type that dimensionless spacings, ${\lambda}_{nv}$, are 6, 9, and 12. The flow-resistance factors such as roughness and friction coefficients increased generally with increase of the spacing of ribs. In high flow rate the friction coefficient showed the maximum value when ${\lambda}_{nv}$ is 9. Though the trapezoidal ribs has the relatively smaller flow resistance compared to the square ribs, their form drag accounted for mean 62% of the total flow resistance. It was confirmed that the optimal spacing of trapezoidal ribs to maximize the effect of flow resistance as the wall roughness increases are 9 to 12 times of the height of trapezoidal ribs.

Turbulent Flow over 2-D Rectangular-Shaped Roughness Elements with Various Spacings(Part 1 : Time Averaged Flow) (사각단면을 갖는 환경 거칠기 요소의 거칠기 간격에 따른 유동 변화 (제1보: 평균유동장))

  • Hyun B.S.;Suh E.J.;Kim M.R.;Choi K.C.
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.9 no.2
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    • pp.79-84
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    • 2006
  • The present study deals with the flow over a flat plate with repeated roughness elements of 2-dimensional rectangular shape, which can be applied into the study on the natural geographical roughness and the turbulent flow on roughened solid surface. Experiment was performed using PIV technique in the circulating water channel. Results showed that the flow over roughness elements was characterized by the high shear flow emanating from top of roughness element and the recirculating region formed at the trough of two roughness elements. In general, the ratio between the spacing and the height of roughness elements plays a crucial role in developing the flow pattern near wall surface.

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Turbulent Flow over 2-D Rectangular-Shaped Roughness Elements with Various Spacings(Part 2 : Turbulence, Friction Velocity and Integral Parameters) (사각단면을 갖는 환경 거칠기 요소의 거칠기 간격에 따른 유동 변화(제2보 : 난류, 마찰속도 및 적분변수))

  • Hyun B.S.;Suh E.J.;Moon J.S.;Kim G.W.
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.9 no.2
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    • pp.85-91
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    • 2006
  • This study deals with the flow over a flat plate with repeated roughness elements of 2-dimensional rectangular shape, which can be applied into the study on the natural geographical roughness and the turbulent flow on roughened solid surface. Part 1 of the study showed that the ratio between the spacing and the height of roughness elements plays a crucial role in developing the flow pattern near wall surface. The present study complements the turbulence characteristics, the utilization of friction velocity as well as integral parameters. Results confirmed that k-type roughness(s/H=7 or 14) is certainly a more effective means than d-type roughness (s/H=3.5) in thickening the viscous region.

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An Experimental Study of Fouling Effect on the Heat Transfer Around a Tube in Staggered Tube Banks (엇갈림 관군에서 원관 주위의 열전달에 미치는 파울링 영향에 관한 실험적 연구)

  • Kim, Min-Su;Baek, Byeong-Jun;Park, Bok-Chun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.11
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    • pp.1478-1485
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    • 2000
  • An experimental study has been performed to investigated the forced convection heat transfer characteristics of 6 circular cylinders in staggered arrangement in a cross flow of air. The water scale deposited on condenser wall of power plant was used to investigate the effect of roughness of scaled surfaces. The relative roughness*average diameter of scale/cylinder diameter) was in a range of k/d=0.0066, 0.0111, 0.0167, 0.0222 and 0.0278. The cylinder spacings(L/d) varies from 1.5 to 4.0 where L denote the cylinder spacings along and normal to the upstream uniform flow direction. The Reynolds number was varied in a range of 10, 000$\leq$ Re $\leq$ 50,000. The local and mean Nusselt numbers were investigated as a function of scale roughness, the cylinder spacing and Reynolds number. The results are compared with those of clean cylinder and inline tube bank, subsequently the mean fouling resistance over the entire circumference was estimated from those results as a function of scale roughness, the cylinder spacing and Reynolds number.

A Numerical Study on the Collection Characteristics of a Wide Plate-Spacing Electrostatic Precipitator (광폭 전기집진기의 집진 특성에 관한 수치적 연구)

  • 김용진;홍원석;정상현;하병길;하대홍;유주식
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.12
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    • pp.1205-1213
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    • 2001
  • The electrical characteristics and particle collection efficiency of a wide-plate spacing electrostatic precipitator are numerically investigated, and the results are compared with those obtained experimentally. The electric potential and field strength near the collection plate increase with increasing the plate spacing. The electric field strength of a discharge electrode of a twisted pin type is larger than that of a rectangular type. As the roughness factor of the discharge electrode wire becomes small, or the plate spacing becomes narrow, the corona current of the precipitator increases. The numerical results agree well with those obtained from experimental method.

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The Friction and Wear of Boundary Lubricated Sliding Surfaces Using Three Different Surface Profile Spacing (경계윤활에서 표면의 스페이싱에 따른 마찰 및 마멸 특성)

  • 오세두;이영제
    • Tribology and Lubricants
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    • v.17 no.5
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    • pp.399-405
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    • 2001
  • In this paper the ball-on-disk type sliding tests with boundary lubricated steels were carried out to verify the relation between surface profiles and wear as well as scuffing. Three kinds of surface roughness and asperity radius were produced on AISI 1045 steels using the different processes of grinding and polishing. Frictional forces and time to scuffing were measured. Also, the shape and amount of wear particles were analyzed to compare with original profiles. From the tests, it was confirmed that the size of wear particles are very related to original surface profile. The time to failures and wear amounts were sensitive to the surface spacing. The large surface spacing shows much longer sliding life and smaller wear amount than the others. Time to scuffing was increased with increasing surface profile spacing. The sire of wear particles was increased and the amount was decreased with increasing surface profile spacing. Wear volume and wear rate K were decreased with increasing surface profile spacing. And after sliding tests, surface cracks of inner parts of the wear track occurred scuffing were observed and compared the differences about each specimen having the different surface profile spacing.

Cure Properties in Photopolymer for Stereolithography according to Variance of Laser Beam Size (레이저빔 크기변화에 따른 광조형수지의 경화특성)

  • 이은덕;심재형;백인환
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.76-84
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    • 2003
  • Stereolithography is the technique using a laser beam to cure a liquid resin, a photopolymer, with three dimensional computer-aided design (CAD) data. The build parameters of stereolithography such as beam size, scan velocity. hatch spacing, layer thickness and etc. are determined by the accuracy of prototype, the build time and the cured properties of the resin. In particular, beam size is important processing parameter fur the other parameters. Therefore, this study observed the cured property to beam size. For this purpose, according to hatch spacing and beam size, the cure width and depth were measured on single cured line. Also, the cure width and depth were measured at single cured layer As a result of experiments. cure depth which varied from 0.23mm to 0.34mm was directly proportioned to beam radius. on the other hand, cure width which varied from 0.42mm to 1.07mm was inversely proportioned to beam radius. Surface roughness varied from 1.12 to 2.23 m for the ratio of hatch spacing to beam radius.

The effect of surface profile on wear and scuffing of bounda lubricated sliding surfaces (재료의 표면파괴와 마멸특성에 대한 표면 형상의 영향)

  • 오세두;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.64-71
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    • 2001
  • In this paper the ball-on-disk type sliding tests with boundary lubricated steels were carried out to verify the relation between surface profiles and wear as well as scuffing. Three kinds of surface roughness and asperity radius were produced on AISI 1045 steels using the different processes of grinding and polishing. Frictional forces and time to scuffing were measured. Also, the shape and amount of wear particles were analyzed to compare with original profiles. From the tests, it was confirmed that the size of wear particles are very related to original surface profile. The time to failures and wear amounts were sensitive to the surface spacing. The large surface spacing shows much longer sliding life and smaller wear amount than the others. Time to scuffing was increased with increasing surface profile spacing. The size of wear particles was increased and the amount was decreased with increasing surface profile spacing. Wear volume and wear rate K were decreased with increasing surface profile spacing. And after sliding tests, surface cracks of inner parts of the wear track occurred scuffing were observed and compared the differences about each specimen having the different surface profile spacing.

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