• Title/Summary/Keyword: Roughness Analysis

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EHL Analysis for Rough Surface with Directional Roughness (거친 표면의 돌기 방향성에 따른 EHL 해석)

  • Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.342-347
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    • 2009
  • This paper presents EHL analysis for rough surfaces with directional roughness. Three different types of surfaces with pure longitudinal roughness, pure transversal roughness and isotropic roughness are generated. For the surfaces with longitudinal and transversal roughness, two cases are analyzed; one is a case of asperity peak on a spherical contact center, the other one is of valley on a spherical contact center. As a results, the surface with pure transversal roughness gives higher pressure and smaller minimum film thickness than the surface with pure longitudinal roughness, and the surface with isotropic roughness has similar EHL behavior with the surface with pure transversal roughness.

Vibration of vehicle-bridge coupling system with measured correlated road surface roughness

  • Han, Wanshui;Yuan, Sujing;Ma, Lin
    • Structural Engineering and Mechanics
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    • v.51 no.2
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    • pp.315-331
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    • 2014
  • The present study investigated the effect of the correlation of the measured road roughness profiles corresponding to the left and right wheels of a vehicle on the vibration of a vehicle-bridge coupling system. Four sets of road roughness profiles were measured by a laser road-testing vehicle. A correlation analysis was carried out on the four roughness samples, and two samples with the strongest correlation and weakest correlation were selected for the power spectral density, autocorrelation and cross-correlation analyses. The scenario of a three-axle truck moving across a rigid-frame arch bridge was used as an example. The two selected road roughness profiles were used as inputs to the vehicle-bridge coupling system. Three different input modes were adopted in the numerical analysis: (1) using the measured road roughness profile of the left wheel for the input of both wheels in the numerical simulation; (2) using the measured road roughness profile of the right wheel for both wheels; and (3) using the measured road roughness profiles corresponding to left and right wheels for the input corresponding to the vehicle's left and right wheels, respectively. The influence of the three input modes on the vibration of the vehicle-bridge system was analyzed and compared in detail. The results show that the correlation of the road roughness profiles corresponding to left and right wheels and the selected roughness input mode both have a significant influence on the vibration of the vehicle-bridge coupling system.

Analysis of Surface Roughness by FFT Analyzer in Turning Operation (선반작업(旋盤作業)에서의 FFT Analyzer에 의한 표면(表面)거칠기 해석(解析))

  • Kim, Gyung-Nyun;Choi, Eun-Soon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.3
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    • pp.12-19
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    • 1992
  • This paper shows that the identified and unidentified components of surface roughness in NC turning lathe which can not be analyzed in time domain such as $R_{max},\;R_a$ can be isolated in frequency domain by FFT analyzer. By interfacing FFT analyzer with stylus surface roughness instrument, surface roughness on change of working condition, especially tool feed, such as 0.1, 0.15, 0.2, 0.25, 0.3(mm/rev) can be analyzed in frequency domain as follows. 1. By frequency analysis of surface roughness profile, the basic wave length of surface roughness can be obtained to isolate the identified and unidentified components of surface roughness. 2. With increase of tool feed, the unidentified components of surface roughness increase. 3. Since $R_{max}$, which can be obtained by stylus surface roughness is proportion to the output voltage of FFT analyzer, FFT analyzer also can be used to measure surface roughness in time domain such $R_a,\;R_{max}$.

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Prediction of Surface Roughness on the PCD Tool Turned Aluminum Alloys by using Regression Analysis (Al합금 PCD 선산가공에서 회귀분석에 의한 표면거칠기 예측)

  • Lee, Sun-Woo;Lee, Dong-Ju
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.41-47
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    • 2012
  • Surface roughness is widely used as an index for processing degree of accuracy. Recently, regression analysis to predict the machining results are actively used to characterize a cutting operations. In the past, diamond machining had been used for ultra precision cutting operation, but now industrial diamond tools like PCD(Polycrystaline Diamond) has been widely used in ultraprecision machining of nonferrous metals. In this study, the authors focus on the effect of PCD tool property on the surface roughness of different types of aluminum alloy after cutting process by CNC operated lathe. Based on the regression analysis approach on a surface roughness data obtained by experiment, predictive analysis of surface roughness is effective to achieve better surface quality.

EHL Analysis of Ball Bearing Considering Surface Roughness (표면 거칠기를 고려한 볼베어링의 탄성유체윤활)

  • Lee, Hyang;Cho, Yongjoo
    • Tribology and Lubricants
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    • v.29 no.4
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    • pp.228-234
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    • 2013
  • This paper presents analysis of elastohydrodynamic lubrication (EHL) of ball bearings, in which surface roughness is considered. A lot of time is required to obtain a solution in the case of EHL analysis where surface roughness is considered, because the analysis requires a variety of analytic nodes. To save time, we use the full approximation scheme (FAS) among multilevel methods. We analyze the results of EHL and contact analyses in terms of pressure. We also compare the results for smooth and rough surfaces with respect to film thickness. We confirm that the film pressure decreases as compared to contact pressure because of the presence of lubricants between the ball and the raceway. Furthermore, in the case when surface roughness is considered, the film pressure increases because of contact asperities. Therefore, surface roughness should be considered when designing ball bearings.

A Prediction of Surface Roughness on the PCD Tool Turned Al5083 by using Regression Analysis (Al5083 PCD 선삭가공에서 회귀분석에 의한 표면거칠기 예측)

  • Lee, Sun-Woo;Lee, Dong-Ju
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.69-74
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    • 2012
  • Surface roughness is widely used as an index for processing degree of accuracy. Recently, regression analysis to predict the machining results are actively used to characterize a cutting operations. In the past, diamond machining had been used for ultra precision cutting operation, but now industrial diamond tools like PCD(Polycrystalline Diamond) have been widely used in ultraprecision machining of nonferrous metals. In this study, the authors focus on the effect of PCD tool property on the surface roughness of Al5083 aluminum alloy after cutting process by CNC operated lathe. Based on the regression analysis approach on a surface roughness data obtained by experiment, predictive analysis of surface roughness is effective to achieve better surface quality.

Surface Roughness Characterization of Rock Masses Using the Fractal Dimension and the Variogram (Fractal 차원과 Variogram을 이용한 암반 불연속면의 굴곡도 특성 서술)

  • Lee, Young-Hoon
    • Economic and Environmental Geology
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    • v.27 no.1
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    • pp.81-91
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    • 1994
  • There has been considerable research dealing with the influence of surface roughness along surfaces of rock discontinuities in relation to the peak shear strength of rock masses. Concepts accepted recently for measuring such strength include estimation of a roughness coefficient such as developed by Barton's studies. The method for estimation the Joint Roughness Coefficient (JRC) value of a measured roughness profile is subjective. The aim of this research is to estimate the JRC value of the roughness of a surface profile in a rock mass system using an objective method. The study of roughness of surfaces has included measurement of fractal geometric characteristics. Once the irregularity of the surface has been described by the fractal dimension, the spatial variation of the surface irregularities can be described using variogram and drift analysis. An empirical relationships between the roughness profiles of selected JRC ranges and their fractal dimension with variogram and drift were derived. The application of analyses of fractal dimension, variogram and drift was novel for the analysis of roughness profiles. Also, an empirical equation was applied to experimental data.

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Analysis of Working Factors for Improvement of Surface Roughness on High Speed End-Milling (엔드밀 고속 가공시 표면정도 향상을 위한 가공인자의 영향 분석)

  • 배효준;박흥식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.52-59
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on distance of cut, feed rate, revolution of spindle and depth of cut. By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling. And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 76.3% and regression equation of surface roughness is made by regression analysis.

Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis (비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측)

  • Cho, Yon-Sang;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.26 no.6
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    • pp.329-335
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    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.