• Title/Summary/Keyword: Rotor profile

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Optimal Design of Tooth Profile for High-Efficiency Gerotor Oil Pump (지로터 오일 펌프의 성능 향상을 위한 치형의 최적 설계)

  • Kim Jae Hun;Park Joon Hong;Jung Sung Yuen;Son Jin Hyuk;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.28-36
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    • 2005
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications, which are highly accepted by designers. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. However, related industries do not have necessary technology to design and optimize the pump and paid royalties of rotor profile on an advanced country. Also, gerotor pumps with unsettled design parameters have not been sufficiently analyzed from a theoretical view of design. Therefore, it is still very difficult for the pump designer and manufacturer to decide the specifications for the required gerotor pump by users. In this study, the design optimization has been carried out to determine the design parameters that maximize the specific flow rate and minimize the flow rate irregularity. Theoretical analyses and optimal design of the gerotor oil pump have been performed by mathematical base, numerical method and knowledge of kinematics. An automated design system of the tooth profile has been developed through Auto LISP language and CAD method considering various design parameters. Finally, an optimally designed model for a general type of a gerotor pump has been generated and experimentally verified for the pump performances.

Analysis of Tooth Contact Stress of Gerotor Hydraulic Motors (제로터 유압 모터의 치 접촉 응력 해석)

  • 김충현;김두인;안효석;정태형
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.164-170
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    • 1999
  • Gerotor is widely used as a hydraulic pump or motor, by virtue of its volume changing ability. Performance deterioration of a gerotor hydraulic motor mainly due to the wear come from the contact between inner rotor with trochoidal curve and outer rotor with circular arc profile. This research covers the basic investigation about the contact forces of a gerotor hydraulic motor using analytic method. The influence of the eccentricity and the radius of circular arc teeth on the contact stress was evaluated.

A Study on the Design of a New Rotor in Internal Pumps (내부 펌프의 새로운 로버 설계에 관한 연구)

  • Chang, Young-June;Kim, Jae-Hun;Han, Seung-Moo;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.3 s.192
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    • pp.100-107
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    • 2007
  • A internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. The topic of this paper is the design of a new rotor, which is based on specific performance as different types depending on the shape of the lobe of the outer rotor. First, the design of internal lobe pumps with circular, elliptical, and their combined lobe profiles is considered. The latter is a new type of lobe profile with special shape whose curvature follows a definite function. Then we introduce the performance indexes used for the comparison. Some of these indexes, such as flow rate and flow rate irregularity, are commonly used for the comparison, while specific slipping is particularly suitable in this case. It is possible to notice that the circular and elliptical type is comparable to the circular one or the elliptical one in terms of flow rate irregularity, but has improved performance in terms of specific slipping. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field.

Design of a Gerotor Pump and Experimental Investigation of Its Volumetric Displacement Characteristics (제로터 펌프의 설계 및 배제용적 특성 실험)

  • Kim, Dae-Myoung;Kim, Sung-Dong;Gu, Ji-Suk;Oh, Sung-Jin;Ham, Young-Bog
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1383-1389
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    • 2011
  • Gerotor-type volumetric displacement pumps are suitable for oil or water hydraulics. For this reason, many researchers have studied this topic. Gerotor pumps have been widely used in various fields. In this study, we designed a rotor profile based on an envelope of a family of curves. An analytic method for determining the volumetric displacement of the gerotor pump is verified by comparing a result obtained using CAD technology and an experimental result. Throughout the experiment, the flow rate performance was verified. In addition, we describe the design and volumetric displacement characteristics of the gerotor pump.

A Study on the One-Stage 3-Dimensional Axial Turbine Performance Test with Different Incidence Angle (입사각 변경에 따른 단단 3차원 축류형 터빈의 성능시험에 관한 연구)

  • 조수용;박찬우
    • Journal of the Korean Society of Propulsion Engineers
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    • v.5 no.2
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    • pp.24-31
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    • 2001
  • An axial-type turbine design technology is developed. In order to design one-stage turbine, the preliminary design method is applied, and then design parameters are chosen after analyzing gas properties within the turbine passage using the streamline curvature method. Stator blade is designed using C4 profile, and rotor blade is designed using shape parameters. Stator is manufactured as an integral type and rotor is manufactured to be disassembled from the disc for changing blade incidence angle. The output power from the rotor is measured with various RPM and input power. Experimental results show that the maximum efficiency of turbine rotor is obtained on the design point, and the output power is proportionally decreased with the negative incidence angle even the test turbine is a reaction turbine. The efficiency of turbine rotor is decreased to 5% by $7.5^{\cire}$ negative incidence angle from the designed value.

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The Position Sensorless Control SRG using the Instantaneous Flux and the Pulse Voltage (순시 자속과 펄스전압 인가를 이용한 위치센서 없는 SRG의 구동)

  • Choi, Yang-Kwang;Kim, Young-Seok;Oh, Sung-Bo;Kim, Young-Jo
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.1161-1164
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    • 2002
  • The position information of the rotor are required while the SRG(Switched Reluctance Generator) is drived. The position information is generally provided by shaft encoder or resolver. But it is weak in the dusty, high temperator and EMI environment. Therefore, It is required for the sensor to be eliminated from SRG. In this paper, a estimation algorithm for the rotor position of the SRG is introducted and a constant DC-link voltage is controled by PID controller. The estimation algorithm is imple--mened by using the instantaneous flux profile, and the initial position is estimated by injecting high frequency pulse voltage. It is proved that the rotor position is esti--mated very well by the exeriments.

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A Study on the Vibration Minimization for Realizing the High-Speed and Flexible Motion in BLDC Motor of Robot (고속 유연한 로봇 운동 구현을 위한 BLDC Motor의 진동 최소화 설계)

  • Lee Dong-Yeup;Kim Gyu-Tak;Jung Won-Ji;Kim Sung-Hyun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.7
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    • pp.329-334
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    • 2005
  • This paper presents the optimal design for reducing the rotor inertia in order to improve the driving characteristic of BLDC motor for robots. The parallel Genetic Algorithm is performed to rotor inertia minimization in optimal design. Also, velocity profile with finite jerk method is introduced to reduce vibration of BLDC motor. As a result, a torque characteristic is same although rotor inertia is reduced to 2/3 compared with prototype model. And, maximum vibration value is reduced by 63.4[$\%$] according to the application of finite .jerk method.

An Automated Die Design System for Blanking and Piercing of Stator and Rotor Parts (스테이터 및 로터의 블랭킹 및 피어싱에 관한 자동화된 금형설게 시스템)

  • Park, J.C.;Kim, B.M.;Kim, C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.22-33
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    • 1997
  • This paper describes a research work of developing a computer-aided design of blanking and piercing for stator and rotor parts. Based on knowledge-based rules, the die design system, STRTDES2, is designed by considering several factors, such as complexities of blank geometry and punch profile, and availability of press equipment and standard parts. Therefore this system can carry out a die design for each process which is obtained from the result of an automated process planning system, STRTDES1 and generate part drawing and the assembly drawing of die set in graphic forms. Knowledges for die layout are extracted from plasticity theories, relevant references and empirical know-hows of experts in blanking industries.

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A Design and Construction of Speed Encoder for High Performance Driving of SRM (SRM 고정도 구동을 위한 위치 및 속도엔코더의 설계 및 제작)

  • Kang, Yu-Jung;Oh, Seok-Kyu;Park, Sung-Jun;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.1191-1193
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    • 2001
  • In switched reluctance motor(SRM) drive, it is necessary to synchronize the stator phase excitation with the rotor position. Therefore, the rotor position information is essential. Usually, optical encoders or resolvers are used to provide the rotor position information. These sensors are expensive and are not suitable for high speed operation. This paper proposes a new encoder for high performance excitation control of SRM. The proposed encoder has complex structures of incremental and absolute encoder. An each phase inductance profile can be synchronized with 4-bit absolute position signal and incremental pulses are used for speed detection. Low cost and simple structure are possible.

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