• Title/Summary/Keyword: Rotor Steel

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Charpy 충격시험편을 이용한 로터강의 인성 열화도 평가

  • 남승훈;김시천;이해무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.728-731
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    • 1995
  • Miniaturzed specimen technology permits mechanical bechanical behavior to be determined using a minimum volume of material. because it is almost impossible to sample the conventional specimen for the fracture toughness test without damage to the rotor. In addition, it is different to collect a large amount of actual turbine rotor steels. Hence seven kinds of specimen with different degradation levels were prepared by isothermal aging heat treatment at 630 .deg. C. Test material was 1Cr-1Mo-0.25V steel which was widely used for turbine rotor material. The relation between fracture toughness and DBTT was investigated The characteristics of minaturized impact speciments technique was discussed. Finally, the estimating method of fracture toughness using a single impact specimen was introduced.

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Assessment of Material Risk and Residual Life of CrMoV Turbine Rotor Considering High Temperature Material Degradation (고온 재질 열화도를 반영한 CrMoV 터빈로터의 재료 위험도 및 잔여수명 평가)

  • Ma, Young-Wha;Lee, Jin-Sang;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.33-41
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    • 2006
  • Material degradation should be considered to assess integrity and residual life of high temperature equipments. However, the property data reflecting degradation are not sufficient for practical use. In this study measuring properties for 1Cr-1Mo-0.25V forging steel generally used for turbine rotor was carried out. Degradation was simulated by isothermal ageing. heat treatment and variation of microstructure was observed. Mechanical properties such as tensile strength, impact energy, hardness and fracture toughness were measured. Assuming a semi-elliptical surface crack at the bore hole in a turbine rotor, material risk was estimated by using the aged material property data obtained in this study. Safety margin was decreased and life of the rotor was exhausted. This procedure can be used in assessing the residual life of a turbine rotor due to material degradation.

Analysis on the Rotor Losses in High-Speed Permanent Magnet Synchronous Motor Considering the Operating Condition (운전조건을 고려한 고속 영구자석형 동기전동기의 회전자 손실 해석)

  • Jang, Seok-Myeong;Choi, Jang-Young;Cho, Han-Wook
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.1
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    • pp.48-56
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    • 2007
  • In this paper, the rotor losses in high-speed permanent synchronous motor (PMSM) considering the operating condition are discussed. In order to maintain the mechanical integrity of a high-speed permanent magnet machine rotor intended for high-speed operation, the rotor assembly is often retained within a stainless steel or Carbon-Fiber/Epoxy sleeve. The sleeve is exposed to fields produced by the stator from either the slotting or the mmf harmonics that are not synchronous with rotor losses. On the basis of analytical field analysis, the rotor losses are analyzed. In particular, the no-load, rated with air-cooled, and forced water cooled conditions are considered. The results are validated extensively by comparison with non-linear finite element method (FEM).

Study on Creep Damage Model of 1Cr1Mo1/4V Steel for Turbine Rotor (1Cr1Mo1/4V 터빈 로터강의 크리프 손상 모델에 관한 연구)

  • Choi, Woo-Sung;Fleury, Eric;Song, Gee-Wook;Kim, Bum-Shin;Chang, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.447-452
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    • 2011
  • It is well known that the dominant damage mechanisms in high-temperature steam turbine facilities such as rotor and casing are creep and fatigue damages. Even though coupling of creep and fatigue should be considered while predicting the life of turbine facilities, the remaining life of large steam turbine facilities is generally determined on the basis of creep damage because the turbines must generate stable base-load power and because they are operated at a high temperature and pressure for a long time. Almost every large steam turbine in Korea has been operated for more than 20 years and is made of steel containing various amounts of principal alloying elements nickel, chromium, molybdenum, and vanadium. In this study, creep damage model of 1Cr1Mo1/4V steel for turbine rotor is proposed and that can assess the high temperature creep life of large steam turbine facilities is proposed.

Improvement of Fatigue Strength and Characteristics of Nitrided ICr-lMo-0.25V turbine Rotor Steels at evaluated temperature (질화처리된 1Cr-1Mo-0.25V강의 고온화 피로특성평가)

  • 서창민;황병원;서창희
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.357-362
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    • 2001
  • The purpose of this study is to investigate the effect of nitriding on the fatigue strength and fatigue life of turbine rotor steel (ICr-lMo-0.25V), and acquire data on the fatigue strength of nitrided turbine rotor steel at high temperature (538$^{\circ}C$). Specimens were nitrided with various layer thicknesses (160$\mu$m, 270$\mu$m and 290$\mu$m) using the nitemper method. A microstructure analysis, microhardness test, surface roughness test, and fracture surface analysis were also carried out at room temperature in order to investigate the mechanical properties of the nitrided specimens.

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Evaluation of Reheat Cracking Susceptibility with Simulated Heat Affected Zones in Cr-Mo-V Turbine Rotor Steel (CrMoV 터빈로터강에서 모의 열영향부 시험편을 이용한 재열균열 민감도평가)

  • 김광수
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.89-102
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    • 1995
  • The evaluation of reheat cracking susceptibility in CrMoV turbine rotor steel was performed using thermally simulated heat affected zones. The examinations were carried out in terms of microstructural characterization, microhardness measurement and a Charpy type notch opening three point bend test. It was found that reheat cracking susceptibility increased as the peak temperature increased. This effect was due to the combined effects of the carbide dissolution and unrestricted grain growth at 1350.deg. C peak temperature. Reheat cracking susceptibility was estimated based on microhardness measurement and prior austenite grain size. It was established that for this particular material, reheat cracking in coarse grained heat affected zone can be eliminated if the microhardness is below about 360DPH and the grain size is below about 30.mu.m. It is evident that reheat cracking susceptibility can be eliminated or reduced by carefully controlling the welding parameters such that a refined structure is produced in the coarse grained heat affected zone.

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Fatigue Life Prediction Model of 12% Cr Rotor Steel (12% 크롬 로터강의 피로수명 예측 모델에 관한 연구)

  • 장윤석;오세욱;오세규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1349-1355
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    • 1990
  • By examining the fatigue deformation properties of 12% Cr rotor steel which has been proved to have high fatigue and creep rupture strength around 600deg. C, authors reviewed major fatigue life prediction models such as Manson, Langer and Morrow equations, and following results were obtained. (1) A simple life prediction model for 12% Cr rotor steel was obtained as follows : DELTA..epsilon.$_{t}$ =2.18+.sigma.$_{u}$ /E+ $N^{-0.065}$+ $e^{0.6}$ $N^{-0.025}$ This equation shows that fatigue life, N, can be easily determined when total strain range, DELTA..epsilon.$_{t}$ and ultimate tensile strength, .sigma.$_{u}$ are known by simple tension test on the given test conditions. (2) Life prediction equation with equivalent maximum stress, DELTA..sigma./2, corresponding maximum strain in one cycle at room temperature is as follows: DELTA..sigma./w=-7.01logN+96.69+96.69

Study of Axial and Torsional Fatigue Life Prediction Method for Low Pressure Turbine Rotor Steels (저압터빈용 로터강의 이축 피로수명예측법에 관한 연구)

  • Hyun, Jung-Seob;Song, Gee-Wook;Lee, Young-Shin
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.149-155
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    • 2005
  • The rotating components such as turbine rotors in service are generally subjected to multiaxial cyclic loading conditions. The prediction of fatigue lift for turbine rotor components under complex multiaxial loading conditions is very important to prevent the fatigue failures in service. In this paper, axial and torsional low cycle fatigue tests were preformed for 3.5NiCrMo steels serviced low pressure turbine rotor of nuclear power plant. Several methods to predict biaxial fatigue life such as Tresca, von Mises and Brown & Miller's critical plane approach were evaluated to correlate the experimental results for serviced NiCrMoV steel. The fracture mode and fatigue characteristics of NiCrMoV steel were discussed based on the results of fatigue tests performed under the axial and torsional test conditions. In particular, the Brown and Miller's critical plane approach was found to best correlate the experimental data with predictions being within a factor of 2.

Characteristics for rotordynamics of laminated rotor supported by rolling bearings (구름베어링으로 지지된 적층로터의 로터다이나믹 특성)

  • Kim, Yeong-Chun;Park, Chul-Hyun;Park, Hei-Joo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.822-825
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    • 2002
  • A lot of rotating machinery are generally used in industrial field and the electrical machinery such as the motor and generator account for the most of the part. Generally motor and generator have electrical loss because of eddy current. So silicon steel sheets are used in order to reduce the electrical loss and furthermore laminated rotor is used for motor and generator to eliminate the electrical loss and heat generation. However, the more high speed, large scale and high precision of the system, the more important to estimate the critical speed. In this paper verifies the variation of the critical speeds in accordance with the variation of the pressing force of lamination plate for the rotor which is supported by ball bearing with the experimental data as well.

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