• Title/Summary/Keyword: Rotor Shaft

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Effects of Misalignment of High Speed Flexible Coupling on the Fighter Aircraft Transmission Characteristics

  • Samikkanu, Nagesh;Basha, Abu Muhammed Junaid
    • International Journal of Fluid Machinery and Systems
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    • v.5 no.2
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    • pp.91-99
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    • 2012
  • The Fighter aircraft transmission system consists of a light weight, High Speed Flexible Coupling (HSFC) known as Power Take-Off shaft (PTO) for connecting Engine gearbox (EGB) with Accessory Gear Box (AGB). The HSFC transmits the power through series of specially contoured metallic annular thin flexible plates whose planes are normal to the torque axis. The HSFC operates at high speed ranging from 10,000 to 18,000 rpm. The HSFC is also catered for accommodating larger lateral and axial misalignment resulting from differential thermal expansion of the aircraft engine and mounting arrangement. The contoured titanium alloy flexible plates are designed with a thin cross sectional profile to accommodate axial and parallel misalignment by the elastic material flexure. This paper investigates the effect of misalignment on the transmission characteristics of the HSFC couplings. A mathematical model for the HSFC coupling with misalignment has been developed for analyzing the torque transmission and force interaction characteristics. An extensive testing has been conducted for validating characteristics of the designed coupling under various misalignment conditions. With this the suitability of the model adapted for the design iteration of HSFC development is validated. This method will reduce the design iteration cycles of HSFC and can be extended for the similar development of flexible couplings.

A Calibration and Uncertainty Analysis on the Load Monitoring System for a Low Speed Shaft and Rotor Blade of a Wind Turbine (풍력발전기 주축 및 날개 부하 측정시스템의 보정 및 불확실성 해석)

  • Park Moo-Yeol;Yoo Neung-Soo;Nam Yoon-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.560-567
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    • 2006
  • The exact load measurements for the mechanical parts of a wind turbine are important step both fur the evaluation of a specific wind turbine design and for a certification process. A common method for a mechanical load measurement is using a strain gauge sensing. Two main problems ought to be answered in order for this method to be applied to the wind turbine project. These are strain gauge calibration and non-contact signal transmission from the strain gauge output to a load monitoring system. This paper suggests reliable solutions fer these two problems. A Bluetooth, a short range wireless data communication technology, is used to solve the second problem. The first one, the strain gauge calibration methodology for a load measurement in a wind turbine application, is fully explained in this paper. Various mechanical loadings for a strain gauge calibration in a wind turbine load measurement are introduced and analyzed. Initial experimental results which are obtained from a 1 kW small size wind turbine are analyzed, and the uncertainty problem in estimating mechanical loads using a calibration matrix is fully covered in this paper.

Experimental Identification of Abnormal Noise Source of a High Speed Polygon Mirror Scanner Motor Considering the Mechanical Contact (고속 폴리곤 미러 스캐너 모터의 기계적 접촉에 의한 이상 소음원의 실험적 규명)

  • Kim, Myung-Gyu;Lee, Chang-Jin;Jang, Gun-Hee;Lim, Don-Go
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.863-868
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    • 2008
  • This paper investigates the abnormal noise of polygon mirror scanner motor due to the mechanical contact. In the high speed polygon mirror scanner motor the vibration of polygon mirror scanner motor is one of the main sources of abnormal noise, because structure-borne noise due to the vibration is bigger than aerodynamic noise, especially when the rotating part contacts the stationary parts. This research determines the main harmonics of structure-borne noise by using sound quality evaluation. It also develops an experimental set-up to measure the mechanical contact and vibration of polygon mirror scanner motor simultaneously. This paper also show that mechanical contact between rotating shaft and stationary sleeve is one of the dominant vibration sources of structure-borne noise which cause the abnormal noise of the high speed polygon mirror scanner motor by using the developed experimental set-up.

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Development of Transient Simulation Program for Smart UAV Propulsion System (스마트 무인기 추진기관의 천이 모사 프로그램 개발)

  • Lee, Chang-Ho;Ki, Ja-Young
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.6
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    • pp.63-69
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    • 2011
  • The Smart UAV must have the control characteristics of propulsion system necessary for both rotary aircraft and fixed wing aircraft though it equips turbo-shaft engine. To develop an electronic engine controller in the future, it is necessary to accumulate the experience of engine operation and data of tilt rotor aircraft. For this purpose, the computer programs which predict engine performance in the steady state and transient state can be utilized for the supplementation of flight test data. In this work, we developed a dynamic analysis program using engine performance data gathered during the flight tests. In addition the accuracy of the program was verified through comparison with flight test data and the results of steady-state performance analysis program.

Fuzzy Applications in a Multi-Machine Power System Stabilizer

  • Sambariya, D.K.;Gupta, Rajeev
    • Journal of Electrical Engineering and Technology
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    • v.5 no.3
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    • pp.503-510
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    • 2010
  • This paper proposes the use of fuzzy applications to a 4-machine and 10-bus system to check stability in open conditions. Fuzzy controllers and the excitation of a synchronous generator are added. Power system stabilizers (PSSs) are added to the excitation system to enhance damping during low frequency oscillations. A fuzzy logic power system stabilizer (PSS) for stability enhancement of a multi-machine power system is also presented. To attain stability enhancement, speed deviation ($\Delta\omega$) and acceleration ($\Delta\varpi$) of the Kota Thermal synchronous generator rotor are taken as inputs to the fuzzy logic controller. These variables have significant effects on the damping of generator shaft mechanical oscillations. The stabilizing signals are computed using fuzzy membership functions that are dependent on these variables. The performance of the fuzzy logic PSS is compared with the open power system, after which the simulations are tested under different operating conditions and changes in reference voltage. The simulation results are quite encouraging and satisfactory. Similarly, the system is tested for the different defuzzification methods, and based on the results, the centroid method elicits the best possible system response.

Design of Vane Rotary Air Compressor for Fuel Cell Application (연료전지용 베인 로타리 공기 압축기 설계)

  • Kim, Hyun-Jin;Lee, Yong-Ho;Kim, Ho-Young
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.2
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    • pp.29-37
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    • 2008
  • Air supply is required to the cathode of fuel cells for the provision of oxygen to produce electricity through chemical reaction with hydrogen in the cell, and supplied air should be free of impurities such as oil mist and tiny particles separated from sliding surfaces. Hence, air compressor for fuel cell air supply must be oil-less type and have no severe sliding surfaces inside. This paper introduces the concept of single-vane type rotary air compressor whose structure is particularly suitable for the fuel cell application: sliding action of the vane against the cylinder wall, which causes severe friction in the conventional vane rotary compressors, is made to be prevented by attaching the vane to the driving shaft with the compliant device between the vane and the rotor in this new design. For 2 kW fuel cell application, preliminary design has been carried out, and its performance has been estimated by using computer simulation program: for discharge pressure of 2 bar, the volumetric, adiabatic, and mechanical efficiencies are calculated to be 82.5%, 92.5%, and 96.3%, respectively.

Dynamic Analysis of Spindle Supported by Multiple Bearings of Different Types (복합베어링으로 지지된 스핀들의 동적 해석)

  • Tong, Van-Canh;Bae, Gyu-Hyun;Hong, Seong-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.117-125
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    • 2015
  • This paper presents a dynamic modeling method for the indeterminate spindle-bearing system supported by multiple bearings of different types. A spindle-bearing system supported by ball and cylindrical roller bearings is considered. The de Mul's bearing model is extended for calculating ball and cylindrical roller bearing stiffness matrices with inclusion of centrifugal force and gyroscopic moment. The dependence between spindle shaft reaction forces and bearing stiffness is effectively resolved using an iterative approach. The spindle rotor dynamics is established with the Timoshenko beam theory based finite elements. The spindle reaction forces, bearings stiffness and spindle natural frequencies are obtained with taking into account spindle radial load, ball bearing axial preload and rotational speed effects. The developed method is verified by comparing the simulation results with those from a commercial program.

Design of Low Vibration Rotor Considering Bearing Support Stiffness (전동기 베어링 지지강성을 고려한 회전자 저진동 설계)

  • Woo, Sang-Pyo;Lim, Do-Hyeong;Kim, Won-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.311-313
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    • 2014
  • 전동기는 산업 전 분야에 걸쳐 다양하게 사용되는 회전기기로서, 소형화, 경량화, 고속화하는 추세에 있다. 이는 전동기 프레임의 구조강성을 약화시키고, 축계 위험속도를 낮춤으로써 진동에 취약한 구조를 가지게 된다. 회전체 진동 관련 규정 중 API 684 에서는 베어링 지지강성이 베어링 강성에 비해 3.5 배 이하인 경우 베어링 지지강성이 위험 속도 해석 모델에 포함되어야 함을 명시하고 있다. 산업 현장에서는 베어링 지지강성을 정확하게 산출하기 어려워 이를 고려하지 않고 회전체를 설계하는 경우가 많아 실제 조건에서 예측하지 못한 진동 문제가 발생할 가능성이 있다. 본 논문에서는 전동기 베어링 하우징 및 프레임에 대한 가진 시험을 통해 얻은 주파수 응답함수의 실수부를 분석하여 베어링 지지강성을 추출하는 방법을 제시하였다. 이를 바탕으로 유한요소 해석모델을 이용하여 베어링 지지강성을 해석적으로 예측하는 기법을 정립하였다. 추출된 베어링 지지강성을 축계 해석 모델에 포함하여 베어링 지지강성 포함 유무에 따른 축계 위험속도 및 안정성을 비교하였다. 그 결과 베어링 지지강성을 포함한 경우, 보다 정확한 위험속도 및 진동응답 수준을 예측할 수 있음을 확인하였다.

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Characteristics Analysis of a Direct-Drive AFPM Generator for 5kW Wind Turbine (직접 구동용 5kW AFPM 풍력 발전기 특성 해석)

  • Kim, Hyoung-Gil;Kim, Chul-Ho;Seo, Young-Taek;Oh, Chul-Soo
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.773-774
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    • 2006
  • Nowadays, the global interests are concentrated on the preserving of the clean environment, and the diminishing of the dependence on the fossil energy, and among the possible alternative energies, the wind turbine generating system is considered to be the best suited to produce high efficiency energy, without affecting the natural environment. The permanent magnet generators were been used for the wind power generating, for long time, with continuous efforts to improve the generating efficiency. And the latest trend on it is to develop an AFPM(Axial Flux Permanent Magnet)type, which is composed in the structure of rotor and stator shaped in the disc forms, and the direction of the flux at the air gap runs in parallel to the shaft. This thesis is on the study concerning with the analysis of the characteristics of the 5 kW at 300rpm direct drive AFPM generator which is suitable for the small scale wind turbine generating system. In it, the Electro-magnetically Coreless AFPM was been analyzed, the prototype generators been made, concentrated on interpreting the characteristics of the power output, and verifying it through the theoretical study and practical tests.

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An Assessment Study for Design Load of a Small Wind Turbine (소형풍력발전기의 설계하중 평가 연구)

  • Hyun, Seung-Gun;Kim, Keon-Hoon;Huh, Jong-Chul
    • 한국태양에너지학회:학술대회논문집
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    • 2011.04a
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    • pp.48-53
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    • 2011
  • In this study, it is to verify the applicability for a simplified model(IEC61400-2, Design Require-ments for Small Wind Turbines, 2006-03) is the international standard is used to the structural design. In the design process of a wind turbine, the safety of a designed wind turbine is one of the most important factors. The simplified model can be used to determine the design load for small wind turbines. So, this paper has been re-evaluated a small wind turbine design loads that produced already. As a result, the material characteristic value(Rchar) of Blade, Rotor shaft and the tower are $90E6[N/m^2]$, $441E6[N/m^2]$ and $94E6[N/m^2]$. Therefore, the value of the applied safety factor to each part of the survival probability of 95% are satisfied.

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