• Title/Summary/Keyword: Rotor Bearing System

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Dynamic Analysis Program for Disk Drive Spindle Systems (디스크 드라이브 스핀들 계의 동특성 해석 프로그램)

  • 오동호;김철순;박노열;노광춘
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.211-217
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    • 1998
  • A disk rotor dynamic analysis program called by DR. DAP is developed for disk drive spindle systems to analyze dynamic characteristics in operation and to estimate the effects of excitation sources. It is applicable to design for stabilization and to select parts of disk drive spindle systems. The disk drive spindle system in this program is modeled as a flexible shaft with multiple flexible disks, which is supported by bearings and driven by electric motor, and its complicated coupled vibration characteristics are analyzed by using a substructure synthesis technique with the assumed-modes method. All the coupled modes of interest can be well predicted by the example of a three disk hard disk drive with the three tuning parameters. It is also shown that, with the introduction of the excitation sources associated with the defects of ball bearing systems, the magnetic unbalance of spindle motor, the program can well predict the stability of the system, i.e., the possibility of resonance.

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시일의 마멸로 인한 다단터빈펌프의 위험속도 변화

  • Kim, Yeong-Cheol;Lee, Dong-Hwan;Lee, Bong-Ju
    • 유체기계공업학회:학술대회논문집
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    • 1998.02a
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    • pp.203-209
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    • 1998
  • Rotordynamic analysis of a multistage turbine pump using finite element method is performed to investigate the effects of seal wear on Its system behavior. Stiffness and damping coefficients of the 2-axial grooved bearing are obtained as functions of rotating speed. Stiffness and damping coefficients of plane annular seals are calculated as functions of rotating speed as well as seal clearance. As the clearance of seals become larger, these stiffness and damping coefficients decrease drastically so that there can be significant changes in whirl natural frequencies and damping characteristics of the pump rotor system. Although a pump is designed to operate with a sufficient seperation margin from the 1st critical speed, seal wear due to long operation may cause a sudden increase in nitration amplitude by resonance shift and reduce seal damping capability.

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A Study on Neuro-fuzzy Diagnostic System (뉴로-퍼지 알고리즘을 이용한 이상진단 시스템에 대한 연구)

  • Park Je-Hyun;Kim Yeom Jin
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.871-877
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    • 2002
  • 현재 공작기계의 상당부분에서 자동화 및 무인화가 이루어지고 있는 추세이며, 이러한 대부분의 산업시설들과 기계류에는 회전체 부품들을 가지고 있다. 이들 부품들에서 베어링(Bearing)은 절대적으로 매우 중요한 부분을 차지하고 있으며, 만일 회전축시스템(Rotor System)에 베어링의심각한 이상은 시스템이 정지되는 사태를 불러일으킬 수도 있다. 따라서 이상에 대한 조기 감지의 역할은 전체 시스템의 향상뿐만 아니라, 비용이나 시간적인 측면에서도 크나큰 이익을 가져다 줄 수 있다. 지금까지 이러한 회전축시스템에 대한 다양한 이상진단을 시도하여 왔으며 앞으로도 많은 종류의 이상진단이 이루어지리라 생각한다. 이런 다양한 형태의 이상진단은 시스템에서 추출되는 데이터를 여러 가지 기법과 추출하는 센서의 특징을 파악하여 이상진단 알고리즘을 수립하는 과정을 망라하게 된다. 특히 이상진단 알고리즘에는 측정된 데이터의 불확실성을 감안한 이론이 적용되어야 한다. 본 연구에서는 회전축시스템의 베어링에 대한 이상진단을 통계적 기법, Fuzzy Clustering, Neural network과 Neuro-fuzzy를 이용한 기법과의 상호비교를 통해서 여러 종류의 이상을 구분하는 작업수행을 연구하고자 한다.

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An Investigation on Design of the Gear Reductioner for the Vibration Suppression (진동 저감을 위한 치차감속기 설계에 대한 연구)

  • 이형우;박노길
    • Journal of KSNVE
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    • v.5 no.2
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    • pp.183-195
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    • 1995
  • The mathematical model of the gear reductioner which consists which consists of the geared rotor-bearing system containing case is developed, assuming as the lumped parameter system. Constraints for vibration suppresion as well as strength of gear teeth, and shaft and kinematic conditions in gear pairs are considered. To find the design parameters satisfing the proposed constraints, a direct search method modified by the technique of Taguchi's experimental scheduling is used. One and two stepped gear reductioners are designed so that the criticl speeds due to the gear transmission error are moved out of the operating speed range.

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A Study on the Temperature Characteristics of Main Coolant Pump for System-integrated Modular Advanced Reactor (SMART 원자로용 냉각재 순환펌프의 온도특성에 관한 연구)

  • Gu, Dae-Hyeon;Bang, Deok-Je;Gang, Do-Hyeon;Kim, Jong-In;Jo, Yun-Hyeon
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.5
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    • pp.320-326
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    • 2000
  • The canned motor of 3-phase induction is used for main coolant pump(MCP). The type of motor is canned-motor that stator and rotor are welded by sealed can. So, cooling water flows in the air gap of the canned motor as an independent cycling cooling system from the air gap to yoke of the motor to prevent high temperature of stator can and to lubricate bearing. Heat exchange is occurred between cooling water in the air gap and cooling water from the exterior pump to prevent rising of temperature in the motor. I has to analyze the characteristics of can exactly because the loss and the heat in the can are very important to design MCP. Therefore, thermal analysis is studied considering the effect of eddy-current los induced in the can.

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Development of an Inductive Proximity Sensor in Active Magnetic Bearing System for Magnetically Suspended Centrifugal Blood Pumps (능동 자기 베어링 방식의 자기 부상 원심성 혈액 펌프를 위한 유도성 근접 센서 개발)

  • Kim, H.I.;Kim, H.C.
    • Proceedings of the KOSOMBE Conference
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    • v.1998 no.11
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    • pp.245-246
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    • 1998
  • AMB(Active Magnetic Bearing) systems are popularly used in various areas. In biomedical engineering applications it is a key part of magnetically suspended rotary blood pumps. The special advantage of AMBs is that they enable the rotor to revolve with no physical contact and provide rotary blood pumps with better performances such as low hemolysis level. Fundamentally, AMB systems consist of three parts, proximity sensors for distance detection, microprocessor for control algorithm and power amplifiers for actuating electromagnets. We have developed an inductive type proximity sensor with satisfactory characteristics that can be used in AMB systems. Frequency response was flat at least up to 10 kHz and sensitivity, resolution$(>5{\mu}m)$ and sensing range(<5mm) of the sensor could be adjustable for various purposes. The characteristics of the completed model showed to have satisfactory behaviors compared with the commercially available ones that already appeared to have reliable behaviors in AMB systems.

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Development of the Extracting Technique of the Character Parameter for the Vibration Monitoring System in High Voltage Motor (고압전동기용 진동 감시 시스템을 위한 특징 파라미터 추출기법 개발)

  • Lee, Dal-Ho;Park, Jung-Cheul
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.4
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    • pp.349-358
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    • 2019
  • This paper aimed at collecting sensor signals to extract characteristic parameter of the rotor. A vibration test rig has been developed to perform model tests. Signal characteristics were analyzed when driving normally. Envelope FFT Analysis is used to extract vibration components caused by periodic impacts from other vibration factors. Signal analysis was performed when load changes were given to speed sensors and vibration test rigs that show low frequency characteristics of the rotor and signal analysis according to rotational speed. The acceleration signal measured in the bearing housing has a small amplitude and produces only the rotational frequency component and harmonic component of the motor. As the number of rotations increases, the amplitude of acceleration can be seen. As the rotational speed increases, it can be seen that there is a difference in the shape of the original data and compared with the acceleration FFT graph, it can be seen that the noise is strong at low frequencies and the corresponding rotational frequency components are clearly represented. It can be seen that changing the load does not increase the main rotational frequency component.

Experimental Study on the Whirling, Tilting and Flying Motion of the FDB Spindle System of a 3.5' HDD (3.5인치 HDD용 FDB스핀들 시스템의 훨링, 플라잉과 틸팅 거동에 관한 연구)

  • Oh, S.H.;Lee, S.H.;Jang, G.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.1 s.94
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    • pp.39-45
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    • 2005
  • This research develops an experimental method to measure the motion of a FDB spindle system with a 3.5' disk by using three capacitance probes fixed on the xyz-micrometers, and it shows that a FDB spindle system has the whirling, flying and tilting motion. It also shows that the whirling, flying and tilting motion converge very quickly to the steady state at the same time when the rotor reaches the steady-state speed. However, they are quite large even at the steady state when they are compared with the 10nm flying height of a magnetic head. For the FDB spindle system used in this experiment, the whirl radius and the peak-to-peak variation of flying height and tilting angle at the steady-state speed of 7,200rpm are 0.675m, 30nm and $5.758\times10^{-3^{\circ}}$, respectively, so that the radial motion of the FDB spindle system exceeds a track pitch of a 3.5' HDD with 90,000 TPI.

Dynamic Analysis of a Tilted HDD spindle system due to Manufacturing Tolerance (가공 오차를 고려한 스핀들 시스템의 동적 특성 해석)

  • Koak, Kyu-Yeol;Kim, Hak-Woon;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.852-858
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    • 2007
  • This paper investigates the dynamic characteristics of a tilted HDD spindle system with fluid dynamic bearings (FDBs). Tilting motion of a HDD spindle system may be caused by improper manufacturing tolerance, such as imperfect cylindricity between shaft and sleeve of FDBs, imperfect perpendicularity between shaft and thrust as well as the gyroscopic moment of the unbalanced mass of the rotating part. Tilting motion may result in the instability of the HDD spindle system and it may increase the disk run-out to limit memory capacity. This research proposes a modified Reynolds equation for the coupled journal and thrust FDBs to include the variable film thickness due to the cylindricity and the perpendicularity. Finite element method is used to solve the Reynolds equation for the pressure distribution. Reaction forces and friction torque are obtained by integrating the pressure and shear stress, respectively. The dynamic behavior is determined by solving the equations of a motion of a HDD spindle system in six degrees of freedom with the Runge-Kutta method to study whirling and tilting motions. This research shows that the cylindricity and the perpendicularity increase the tilting angle and whirl radius of the rotor.

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High Speed Operating Test of a 300Wh Flywheel Energy Storage System Using Superconductor Bearings (초전도베어링을 이용한 300 Wh급 플라이휠 에너지저장장치의 고속운전시험)

  • 김영철;최상규;성태현;이준성;한영희
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.514-520
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    • 2001
  • A 300Wh class flywheel energy storage system using high Tc superconductor bearings(HTC SFES) is being developed by KIMM and KEPRI. HTC SFES consists of a flywheel rotor, superconductor bearings, a motor/generator and its controller, touch-down bearings, vacuum chamber, etc. Stiffness and damping values of superconductor bearings were experimentally estimated to be 67,700N/m and 29Ns/m respectively. The present HTC SFES was designed to have maximum operating speed of 33000 rpm, which is far above 2 rigid body mode critical speeds of 645rpm and 1,275rpm. Leaf-spring type touch-down bearing were utilized to have the system pass safely through the system critical speeds. It has been experimentally verified that the system can run stably up to 28,000 rpm so that HTC SFES is now expected to reach up to its maximum design speed of 33,000rpm without any difficulties. The Halbach array motor & generator has also been proven its effectiveness on transferring electrical energy to a rotaing composite flywheel in kinetic form.

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