• 제목/요약/키워드: Rotational cutter

검색결과 16건 처리시간 0.018초

회전날을 이용한 홍고추의 꼭지 절단 경향 분석 (Analysis of Red Pepper Calyx Cutting Using a Rotational Cutter)

  • 이승규;송대빈;정의권
    • Journal of Biosystems Engineering
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    • 제28권3호
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    • pp.209-216
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    • 2003
  • Red pepper calyx cutting devices using a impacting force by a rotational cutter were devised and tested to obtain the fundamental data for development of a calyx removal unit. Fresh red peppers with 80∼87%(w.b.) of initial moisture contents were used as experimental materials. Square and wire type of rotational cutters were used to cut the red pepper calyx and the fresh red peppers were fed into the device both manually and automatically. Three rotational speeds of 250, 500, 700rpm were selected for a square, and 1000, 1500, 1800rpm for a wire type cutter respectively. Four types of red pepper fixing unit were used in manual feeding. The cutting rate of the square type cutter was over 50% regardless the shape and specification of the cutter. For the wire type cutter, the copper wire and nylon chord could not be applied to cut the red pepper calyx because of the low cutting rate. But for the fine wire, the cutting rate was higher and the cutting mechanism was more steady than copper wire and nylon chord. The cutting rate of automatic feeding and wire type cutting unit was about 70% for all levels of the rotational speed. The cutting rate was highly related to the impacting point of red pepper in carrier box. To increase the cutting rate using the rotational cutter, a proper device and mechanism was required to keep the impacting point consistently.

Shield TBM disc cutter replacement and wear rate prediction using machine learning techniques

  • Kim, Yunhee;Hong, Jiyeon;Shin, Jaewoo;Kim, Bumjoo
    • Geomechanics and Engineering
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    • 제29권3호
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    • pp.249-258
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    • 2022
  • A disc cutter is an excavation tool on a tunnel boring machine (TBM) cutterhead; it crushes and cuts rock mass while the machine excavates using the cutterhead's rotational movement. Disc cutter wear occurs naturally. Thus, along with the management of downtime and excavation efficiency, abrasioned disc cutters need to be replaced at the proper time; otherwise, the construction period could be delayed and the cost could increase. The most common prediction models for TBM performance and for the disc cutter lifetime have been proposed by the Colorado School of Mines and Norwegian University of Science and Technology. However, design parameters of existing models do not well correspond to the field values when a TBM encounters complex and difficult ground conditions in the field. Thus, this study proposes a series of machine learning models to predict the disc cutter lifetime of a shield TBM using the excavation (machine) data during operation which is response to the rock mass. This study utilizes five different machine learning techniques: four types of classification models (i.e., K-Nearest Neighbors (KNN), Support Vector Machine, Decision Tree, and Staking Ensemble Model) and one artificial neural network (ANN) model. The KNN model was found to be the best model among the four classification models, affording the highest recall of 81%. The ANN model also predicted the wear rate of disc cutters reasonably well.

편심회전 봉형 절단장치의 절단 및 진동 특성에 관한 연구 (A Study on the Cutting and Vibratory Characteristics of the Eccentrically Rotating Cutter-Bar System)

  • 송현갑;정창주
    • 한국농공학회지
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    • 제17권3호
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    • pp.3885-3893
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    • 1975
  • This work was intended to study the cutting graph and vibratory phenomina of a newly developed mower which may be suitable for mowing agricultural product having large and hard stems like corn and sugar beet. The system consists of cutter-bar having Curvilinear-translation motion, which attached to drag-crank mechanism. The motion of equation developed for experimental vibratory system which equipped with the cutter-bar system was established and the parameters defining the system's vibratory motion were experimentally determined. The optimum balancing weight for the cutter-bar am vibratory characteristics of the cutter-bar for various counterweight were analyzed to provide the design and operational conditions. The results of the study are summarized as follows; (1) The cutting graph by the new cutter-bar system depends upon the magnitude of ratio of forward travel(Vm) to crank speed (R$\omega$); The cutting pitch for Vm/R$\omega$ 1 (whole cycle cutting) and Vm/R$\omega$=2/$\pi$ (a half cycle cutting) are 2$\pi$ Vm and 4R, respectively. (2) The experimental vibratory system had been proved to function adequately so that it can be used in determining the required counterweight to minimize the vibratory motion of cutter-bar. (3) Experimentally determined counterweight to give the least vibratory motion was a little greater than the theoretically determined one. With the optimum counterweight it was possible to reduce up to about 87% of the amplitude without counterweight, which may be considered to be within safe operational region. (4) To avoid the actual operation of the cutter-bar at resonance which occured in low frequency ratio, it was considered that the rotational speed of the crank for a specific design of mower should be determined separately in connection with the desired cutting graph.

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김치생산용 알타리무 전처리가공시스템 개발(III) - 삭피장치의 개발 - (Development of the Altari Radish Pre-processing System for Kimchi Production(III) - Development of the Peeling Device -)

  • 민영봉;김성태;정태상
    • Journal of Biosystems Engineering
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    • 제30권3호
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    • pp.166-171
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    • 2005
  • A prototype peeling device with rotating cutter blades was designed to peel altari radish skin. With the designed blades, the maximum peeling depth increased as the cutter clearance increased but the effect of the peeling speed was not significant. The optimal operating conditions for peeling was; the peeling speed was at 0.19m/s when peeled 2.5 blades/sec and the maximum peeling depth was 1.5mm, the minimum peeling depth was 0.5mm, and the leaf rotating speed was 12 rpm, respectively. In the peeling test fur the optimum operation conditions, with a auxiliary rolling device could adjust the rotational speed of the root uniformly, the altari radishes under 70mm diameter were peeled perfectly.

Evaluation of rock cutting efficiency of the actuated undercutting mechanism

  • Jeong, Hoyoung;Wicaksana, Yudhidya;Kim, Sehun;Jeon, Seokwon
    • Geomechanics and Engineering
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    • 제29권3호
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    • pp.359-368
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    • 2022
  • Undercutting using an actuated disc cutter (ADC) involves more complex cutting mechanism than traditional rock cutting does, requiring the application of various new cutting parameters, such as eccentricity, cutter inclination angle, and axis rotational speed. This study presents cutting-edge laboratory-scale testing equipment that allows performing ADC tests. ADC tests were carried out on a concrete block with a specified strength of 20 MPa, using a variety of cutting settings that included penetration depth (p), eccentricity (e), and linear velocity (v). ADC, unlike pick and disc cutting, has a non-linear cutting path with a dynamic cutting direction, requiring the development of a new method for predicting cutting force and specific energy. The influence of cutting parameters to the cutter forces were discussed. The ratio of eccentricity to the penetration depth (e/p) was proposed to evaluate the optimal cutting condition. Specific energy varies with e/p ratio, and exhibits optimum values in particular cases. In general, actuated undercutting may potentially give a more efficient cutting than conventional pick and disc cutting by demonstrating reasonably lower specific energy in a comparable cutting environment.

현장적용 디스크커터의 내부부품 분석 (Analysis of inner parts in the disc cutters applied to the field tests)

  • 배규진;최순욱;장수호;이규필;송봉찬;김갑부
    • 한국터널지하공간학회 논문집
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    • 제17권4호
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    • pp.473-485
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    • 2015
  • 디스크커터 내부부품의 손상과 관련된 원인은 씰(seal)부의 손상으로 인한 윤활유 부족, 토사 및 수분의 침투, 과부하, 과열, 조립문제, 소재문제 등이 있으며 손상 정도에 따라 디스크커터의 작동여부, 즉 회전이 가능한지가 나타난다. 따라서 디스크커터 회전문제에서의 핵심은 베어링의 작동여부라고 할 수 있다. 본 연구는 TBM의 굴착도구인 디스크커터의 재활용에 도움이 되고자 현장 적용된 디스크커터를 회수한 후 분해하여 내부부품을 조사하고 분석하였다. 그 결과, 허브의 부하영역에서의 스크래치는 재활용을 위해 가공작업이 필요한 것으로 나타났으며, 플로팅 씰의 래핑면과 오일상태는 재활용을 위한 성능파악에 필요한 시험으로 판단되었다. 특히 플로팅 씰은 베어링의 정상작동여부에 중요한 영향을 미치는 부품으로 파악되었다. 그 외의 베어링, 샤프트, 씰 리테이너에서는 특이사항이 없는 것으로 나타났다.

Y축이 Off-Set된 회전공구를 사용한 스크류 가공시스템 (Screw machining system by use of rotational tool with Y axis off-set on a CNC turning center)

  • 최낙현;이원규;안중환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.809-813
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    • 2000
  • In this study, screw machining system by use of a rotational tool such as an end-mill or a face cutter with Y axis off-set on a CNC turing center was developed for quick machining. In this system, It was possible to use different tools for different processes, and by off-setting the tool in Y direction by calculated amount it was possible to avoid tool interference problem which could occur within the central area at the end of a tool. In addition, machining a screw with a helix of up to 3 different leads combined and with tapered minor diameter was possible.

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콤바인 예취장치(刈取裝置)의 절단현상(切斷現象) 및 동적특성(動的特性)에 관한 연구(硏究)(I) -왕복동(往復動) 예취장치(刈取裝置)의 동적특성(動的特性)- (Dynamic Characteristics of the Reciprocating Cutter-bar of Combine Harvester(I))

  • 정창주;이성범;노광모
    • Journal of Biosystems Engineering
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    • 제19권3호
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    • pp.163-174
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    • 1994
  • This study was conducted to investigate the dynamic motion of knife drive system of combine harvester. A computer program was developed to simulate the dynamic motion of the knife drive linkage and its algorithm was evaluated through experiments. The results are summarized as follows : 1. The theorectical horizontal (the direction of knife's reciprocating motion) reaction forces at the supporting point of rocker arm and crank arm were changed in the similar sinusoidal trends with the measured reaction forces. 2. The maximum values of shaking moment and reaction force per one revolution of crank arm followed polynomial trends as the rotational speed of crank shaft increased. The unbalanced force acting on the driving system increased at high speed. Therefore, the rotational speed of crank shaft should be maintained in proper range at increased forward speed to decrease vibration of the knife drive system. 3. The added mass to the crank arm increased the dynamic unbalanced force at the supporting point of rocker arm. It counterbalanced the reaction force at the supporting point of crank arm.

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블록의 표층재료 특성이 마모저항성에 미치는 영향 분석 (An Analysis on the Effect Factors of the Abrasion Resistance of Interlocking Concrete Block for Roadways)

  • 이민경;조윤호;이재훈;박준영
    • 한국도로학회논문집
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    • 제14권5호
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    • pp.67-74
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    • 2012
  • PURPOSES: In this study the influence factors related to abrasion resistance of interlocking concrete block have been evaluated, and comparisons between various domestic and foreign abrasion test methods was also accomplished. METHODS: The modified rotational cutting method suggested in ASTM C 944 was applied. Surface materials with different types of fine aggregate such as crushed sand, sea sand, and mixture of crushed and sea sand were tested to compare the aggregate effect for abrasion resistance. RESULTS: The different surface mixtures with various W/C ratios, mortar and fly ash ratios have been investigated for functional and economical considerations. CONCLUSIONS: This study had obtained reliable results by changing diamond blade of rotating cutter. Therefore, in order to improve the abrasion resistance of interlocking concrete block for road, a new mix design was proposed.

콤바인 예취장치의(刈取裝置) 절단현상(切斷現象) 및 동적특성(動的特性)에 관한 연구(硏究)(II) -이중형(二重型) 예취장치의(刈取裝置)의 동적특성(動的特性)- (Dynamic Characteristics of the Reciprocating Cutter-bar of Combine Harvester)

  • 곽병철;정창주
    • Journal of Biosystems Engineering
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    • 제19권3호
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    • pp.175-184
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    • 1994
  • This study was conducted to investigate experimentally the basic characteristics of the torque of the cutterbar driving shaft as the double-knife was used instead of the conventional standard single-knife type. A new design for inclined setting of the cutterbar relative to the direction perpendicular to combine harvester movement was investigated to test a possible reduction of concentrated load caused by the simultaneous cutting of many rows. It was evaluated that the maximum torque and mean total power of the driving shaft due to the cutting resistance of the rice straw were largely depended upon the rotational shaft-speed and straw feeding rate, but were resepectively 1.1~2.3 and 1.15~1.34 times higher compared to those while idling. It was also proved that the inclined setting of the cutterbar could save a considerable amount of energy required for its driving shaft.

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