• Title/Summary/Keyword: Rotational cutter

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Analysis of Red Pepper Calyx Cutting Using a Rotational Cutter (회전날을 이용한 홍고추의 꼭지 절단 경향 분석)

  • 이승규;송대빈;정의권
    • Journal of Biosystems Engineering
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    • v.28 no.3
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    • pp.209-216
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    • 2003
  • Red pepper calyx cutting devices using a impacting force by a rotational cutter were devised and tested to obtain the fundamental data for development of a calyx removal unit. Fresh red peppers with 80∼87%(w.b.) of initial moisture contents were used as experimental materials. Square and wire type of rotational cutters were used to cut the red pepper calyx and the fresh red peppers were fed into the device both manually and automatically. Three rotational speeds of 250, 500, 700rpm were selected for a square, and 1000, 1500, 1800rpm for a wire type cutter respectively. Four types of red pepper fixing unit were used in manual feeding. The cutting rate of the square type cutter was over 50% regardless the shape and specification of the cutter. For the wire type cutter, the copper wire and nylon chord could not be applied to cut the red pepper calyx because of the low cutting rate. But for the fine wire, the cutting rate was higher and the cutting mechanism was more steady than copper wire and nylon chord. The cutting rate of automatic feeding and wire type cutting unit was about 70% for all levels of the rotational speed. The cutting rate was highly related to the impacting point of red pepper in carrier box. To increase the cutting rate using the rotational cutter, a proper device and mechanism was required to keep the impacting point consistently.

Shield TBM disc cutter replacement and wear rate prediction using machine learning techniques

  • Kim, Yunhee;Hong, Jiyeon;Shin, Jaewoo;Kim, Bumjoo
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.249-258
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    • 2022
  • A disc cutter is an excavation tool on a tunnel boring machine (TBM) cutterhead; it crushes and cuts rock mass while the machine excavates using the cutterhead's rotational movement. Disc cutter wear occurs naturally. Thus, along with the management of downtime and excavation efficiency, abrasioned disc cutters need to be replaced at the proper time; otherwise, the construction period could be delayed and the cost could increase. The most common prediction models for TBM performance and for the disc cutter lifetime have been proposed by the Colorado School of Mines and Norwegian University of Science and Technology. However, design parameters of existing models do not well correspond to the field values when a TBM encounters complex and difficult ground conditions in the field. Thus, this study proposes a series of machine learning models to predict the disc cutter lifetime of a shield TBM using the excavation (machine) data during operation which is response to the rock mass. This study utilizes five different machine learning techniques: four types of classification models (i.e., K-Nearest Neighbors (KNN), Support Vector Machine, Decision Tree, and Staking Ensemble Model) and one artificial neural network (ANN) model. The KNN model was found to be the best model among the four classification models, affording the highest recall of 81%. The ANN model also predicted the wear rate of disc cutters reasonably well.

A Study on the Cutting and Vibratory Characteristics of the Eccentrically Rotating Cutter-Bar System (편심회전 봉형 절단장치의 절단 및 진동 특성에 관한 연구)

  • 송현갑;정창주
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.17 no.3
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    • pp.3885-3893
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    • 1975
  • This work was intended to study the cutting graph and vibratory phenomina of a newly developed mower which may be suitable for mowing agricultural product having large and hard stems like corn and sugar beet. The system consists of cutter-bar having Curvilinear-translation motion, which attached to drag-crank mechanism. The motion of equation developed for experimental vibratory system which equipped with the cutter-bar system was established and the parameters defining the system's vibratory motion were experimentally determined. The optimum balancing weight for the cutter-bar am vibratory characteristics of the cutter-bar for various counterweight were analyzed to provide the design and operational conditions. The results of the study are summarized as follows; (1) The cutting graph by the new cutter-bar system depends upon the magnitude of ratio of forward travel(Vm) to crank speed (R$\omega$); The cutting pitch for Vm/R$\omega$ 1 (whole cycle cutting) and Vm/R$\omega$=2/$\pi$ (a half cycle cutting) are 2$\pi$ Vm and 4R, respectively. (2) The experimental vibratory system had been proved to function adequately so that it can be used in determining the required counterweight to minimize the vibratory motion of cutter-bar. (3) Experimentally determined counterweight to give the least vibratory motion was a little greater than the theoretically determined one. With the optimum counterweight it was possible to reduce up to about 87% of the amplitude without counterweight, which may be considered to be within safe operational region. (4) To avoid the actual operation of the cutter-bar at resonance which occured in low frequency ratio, it was considered that the rotational speed of the crank for a specific design of mower should be determined separately in connection with the desired cutting graph.

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Development of the Altari Radish Pre-processing System for Kimchi Production(III) - Development of the Peeling Device - (김치생산용 알타리무 전처리가공시스템 개발(III) - 삭피장치의 개발 -)

  • Min Y. B.;Kim S. T.;Chung T. S.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.166-171
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    • 2005
  • A prototype peeling device with rotating cutter blades was designed to peel altari radish skin. With the designed blades, the maximum peeling depth increased as the cutter clearance increased but the effect of the peeling speed was not significant. The optimal operating conditions for peeling was; the peeling speed was at 0.19m/s when peeled 2.5 blades/sec and the maximum peeling depth was 1.5mm, the minimum peeling depth was 0.5mm, and the leaf rotating speed was 12 rpm, respectively. In the peeling test fur the optimum operation conditions, with a auxiliary rolling device could adjust the rotational speed of the root uniformly, the altari radishes under 70mm diameter were peeled perfectly.

Evaluation of rock cutting efficiency of the actuated undercutting mechanism

  • Jeong, Hoyoung;Wicaksana, Yudhidya;Kim, Sehun;Jeon, Seokwon
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.359-368
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    • 2022
  • Undercutting using an actuated disc cutter (ADC) involves more complex cutting mechanism than traditional rock cutting does, requiring the application of various new cutting parameters, such as eccentricity, cutter inclination angle, and axis rotational speed. This study presents cutting-edge laboratory-scale testing equipment that allows performing ADC tests. ADC tests were carried out on a concrete block with a specified strength of 20 MPa, using a variety of cutting settings that included penetration depth (p), eccentricity (e), and linear velocity (v). ADC, unlike pick and disc cutting, has a non-linear cutting path with a dynamic cutting direction, requiring the development of a new method for predicting cutting force and specific energy. The influence of cutting parameters to the cutter forces were discussed. The ratio of eccentricity to the penetration depth (e/p) was proposed to evaluate the optimal cutting condition. Specific energy varies with e/p ratio, and exhibits optimum values in particular cases. In general, actuated undercutting may potentially give a more efficient cutting than conventional pick and disc cutting by demonstrating reasonably lower specific energy in a comparable cutting environment.

Analysis of inner parts in the disc cutters applied to the field tests (현장적용 디스크커터의 내부부품 분석)

  • Bae, Gyu-Jin;Choi, Soon-Wook;Chang, Soo-Ho;Lee, Gyu-Phil;Song, Bong-Chan;Kim, Kab-Boo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.4
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    • pp.473-485
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    • 2015
  • The problems for non-rotating of a disc cutter proceed from the faults in inner parts of the disc cutter such as the leak of hydraulic fluid, the intrusion of tunnel mucks and water, overloading, overheating, poor assembly and substandard material. The rotating of a disc cutter is an indicator to show that the inner parts of disc cutter is operable, although the rotational torque depends on the extent of the damage. Therefore, the key in the problems for non-rotating of disc cutter is to maintain that the tapered roller bearings are working properly. This study aims to investigate the inner parts disassembled from disc cutters applied to the field tests in order to help decision for reuse of the disc cutters. As results, surface finishing to remove the scratch on the load zone of the hubs is needed, with the intent to reuse a hub. And the investigation of lapping surface by optical microscope of floating seals and the contamination test of oil need to be performed for reuse of a disc cutter. Especially, the analysis results show that the floating seals play a key role in the normal operation of bearings. There is nothing significant to report in the rest parts such as bearing, shaft, seal retainers.

Screw machining system by use of rotational tool with Y axis off-set on a CNC turning center (Y축이 Off-Set된 회전공구를 사용한 스크류 가공시스템)

  • Choi, N.H.;Lee, W.K.;Ahn, J.H.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.809-813
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    • 2000
  • In this study, screw machining system by use of a rotational tool such as an end-mill or a face cutter with Y axis off-set on a CNC turing center was developed for quick machining. In this system, It was possible to use different tools for different processes, and by off-setting the tool in Y direction by calculated amount it was possible to avoid tool interference problem which could occur within the central area at the end of a tool. In addition, machining a screw with a helix of up to 3 different leads combined and with tapered minor diameter was possible.

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Dynamic Characteristics of the Reciprocating Cutter-bar of Combine Harvester(I) (콤바인 예취장치(刈取裝置)의 절단현상(切斷現象) 및 동적특성(動的特性)에 관한 연구(硏究)(I) -왕복동(往復動) 예취장치(刈取裝置)의 동적특성(動的特性)-)

  • Chung, C.J.;Lee, S.B.;Noh, K.M.
    • Journal of Biosystems Engineering
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    • v.19 no.3
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    • pp.163-174
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    • 1994
  • This study was conducted to investigate the dynamic motion of knife drive system of combine harvester. A computer program was developed to simulate the dynamic motion of the knife drive linkage and its algorithm was evaluated through experiments. The results are summarized as follows : 1. The theorectical horizontal (the direction of knife's reciprocating motion) reaction forces at the supporting point of rocker arm and crank arm were changed in the similar sinusoidal trends with the measured reaction forces. 2. The maximum values of shaking moment and reaction force per one revolution of crank arm followed polynomial trends as the rotational speed of crank shaft increased. The unbalanced force acting on the driving system increased at high speed. Therefore, the rotational speed of crank shaft should be maintained in proper range at increased forward speed to decrease vibration of the knife drive system. 3. The added mass to the crank arm increased the dynamic unbalanced force at the supporting point of rocker arm. It counterbalanced the reaction force at the supporting point of crank arm.

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An Analysis on the Effect Factors of the Abrasion Resistance of Interlocking Concrete Block for Roadways (블록의 표층재료 특성이 마모저항성에 미치는 영향 분석)

  • Lee, Min-Kyoung;Cho, Yoon-Ho;Lee, Jae-Hoon;Park, Jun-Young
    • International Journal of Highway Engineering
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    • v.14 no.5
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    • pp.67-74
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    • 2012
  • PURPOSES: In this study the influence factors related to abrasion resistance of interlocking concrete block have been evaluated, and comparisons between various domestic and foreign abrasion test methods was also accomplished. METHODS: The modified rotational cutting method suggested in ASTM C 944 was applied. Surface materials with different types of fine aggregate such as crushed sand, sea sand, and mixture of crushed and sea sand were tested to compare the aggregate effect for abrasion resistance. RESULTS: The different surface mixtures with various W/C ratios, mortar and fly ash ratios have been investigated for functional and economical considerations. CONCLUSIONS: This study had obtained reliable results by changing diamond blade of rotating cutter. Therefore, in order to improve the abrasion resistance of interlocking concrete block for road, a new mix design was proposed.

Dynamic Characteristics of the Reciprocating Cutter-bar of Combine Harvester (콤바인 예취장치의(刈取裝置) 절단현상(切斷現象) 및 동적특성(動的特性)에 관한 연구(硏究)(II) -이중형(二重型) 예취장치의(刈取裝置)의 동적특성(動的特性)-)

  • Kwag, B.C.;Chung, C.J.
    • Journal of Biosystems Engineering
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    • v.19 no.3
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    • pp.175-184
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    • 1994
  • This study was conducted to investigate experimentally the basic characteristics of the torque of the cutterbar driving shaft as the double-knife was used instead of the conventional standard single-knife type. A new design for inclined setting of the cutterbar relative to the direction perpendicular to combine harvester movement was investigated to test a possible reduction of concentrated load caused by the simultaneous cutting of many rows. It was evaluated that the maximum torque and mean total power of the driving shaft due to the cutting resistance of the rice straw were largely depended upon the rotational shaft-speed and straw feeding rate, but were resepectively 1.1~2.3 and 1.15~1.34 times higher compared to those while idling. It was also proved that the inclined setting of the cutterbar could save a considerable amount of energy required for its driving shaft.

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